1974 Honda CB200•CL200 Shop Manual - PDF DOWNLOAD

1974 Honda CB200•CL200 Shop Manual - PDF DOWNLOAD

FILE DETAILS:

1974 Honda CB200•CL200 Shop Manual - PDF DOWNLOAD

Language :English
Pages :98
Downloadable : Yes
File Type : PDF

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1974 Honda CB200•CL200 Shop Manual - PDF DOWNLOAD

PREFACE

This SERVICE MANUAL has been prepared as a "SERVICE GUIDE" for the mechanic responsible for the upkeep of the HONDA CB-CL200. It is compiled into six sections and summarizes the procedures for disassembling, inspecting, repairing and reassembling the components of the machine. Strict adherence to the instructions given herein will result in better, safer service work. This SERVICE MANUAL is based on CB200, with added explanation and photos on CL200 except for minor differences. All information, illustrations and specifications contained herein are based on the 1973 model. HONDA reserves the right to make changes at any time without notice and obligation.

SERVICE PRECAUTIONS

1. Always replace gaskets, O-rings and cotter pins whenever reassembling.
2. When tightening bolts or nuts for which sequence is not specified, begin on center or larger diameter bolts and tighten them in a criss-cross pattern to specified torque in two or more steps if necessary.
3. Use genuine HONDA parts and lubricants or those recommended by HONDA.
4. Use special service tool where use of such a tool is specified.
5. Clean engine parts in or with cleaning solvent upon disassembly. Apply lubricant to their sliding surfaces when reassembling.
6. Coat or pack parts with grease where so specified.
7. Upon assembling, check every possible part for proper installation and movement or operation.
8. A joint work of more than two persons must be carried out with mutual safety attention paid.

TABLE OF CONTENTS:

1974 Honda CB200•CL200 Shop Manual - PDF DOWNLOAD

1 Service Precautions 5
2 Inspection & Adjustment 6
3 Engine 16
Cylinder, Cams, Pistons 17
Oil Pump & Filter 23
Clutch 26
Gear Shift Mechanism 28
Tramsmission 31
KickStarter 33
Cam Chain, Tensioner 34
Crankshaft 35
Crankcase 37
Carburetor 38
4 Frame 40
Front Wheel 40
Front Disc 43
Front Wheel & Brake 49
Rear Wheel & Brake 52
Steering Handlebar 54
Steering Stem 56
Front Suspension 58
Rear Suspension 60
Frame Body 62
5 Electrical 65
Ignition System 66
Charging System 69
Starting System 73
Electrical Equipment 76
6 Service Data 79
Special Tools 79
Maintenance Schedule 80
Torque Settings 81
Technical Service Data 82
Trouble Shooting 84
Specifications 89
Wiring Diagram 90
Addendum Sheet 94

S.M 16/3/2025