1975-1983 Honda Repair Maintenance Manual - PDF DOWNLOAD

1975-1983 Honda Repair Maintenance Manual - PDF DOWNLOAD

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1975-1983 Honda Repair Maintenance Manual - PDF DOWNLOAD

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1975-1983 Honda Repair Maintenance Manual - PDF DOWNLOAD

GENERAL INFORMATION

• This book provides maintenance and repair information for the Honda GL-1000 and GL-1100 motorcycles as sold in the United States and United Kingdom. Chapters One through Fourteen contain general information on all models and specific information for 1975-1979 models
• . Specific information for 1980 and later models is in the supplement at the end of the book. Read the following service hints to make the work as easy and pleasant as possible. Perform- ing your own work can be an enjoyable and rewarding experience. MANUAL ORGANIZATION This chapter provides general information. and specifications. See Table 1 (found at the end of the chapter).
• It also discusses equipment and tools useful both for preventive main- tenance and troubleshooting. Chapter Two provides methods and sugges- tions for quick and accurate diagnosis and repair of problems. Troubleshooting proce- dures discuss typical symptoms and logical methods to pinpoint the trouble. Chapter Three explains all periodic lubrica- tion and routine maintenance necessary to keep your bike running well.
• Chapter Three also in- cludes recommended tune-up procedures, eliminating the need to constantly consult chap- ters on the various subassemblies. Subsequent chapters describe specific sys- tems such as the engine, transmission, and elec- trical system. Each chapter provides disassem- bly, repair, and assembly procedures in simple step-by-step form. If a repair is impractical for a home mechanic, it is so indicated. It is usually faster and less expensive to take such repairs to a dealer or competent repair shop.
• Specifica- tions concerning a particular system are in- cluded at the end of the appropriate chapter. Some of the procedures in this manual specify special tools. In all cases, the tool is il- lustrated either in actual use or alone. A well- equipped mechanic may find he can substitute similar tools already on hand or can fabricate his own. The terms NOTE, CAUTION, and WARNING have specific meanings in this manual.
• A NOTE pro- vides additional information to make a step or procedure easier or clearer. Disregarding a NOTE could cause inconvenience, but would not cause damage or personal injury. A CAUTION emphasizes areas where equip- ment damage could result. Disregarding a CAU- TION could cause permanent mechanical damage; however, personal injury is unlikely. A WARNING emphasizes areas where personal injury or even death could result from
  negligence. Mechanical damage may also oc- cur. WARNINGS are to be taken seriously. In some cases serious injury or death has resulted from disregarding similar warnings.
• Throughout this manual keep in mind two conventions. "Front" refers to front of the bike. The front of any component such as the engine is the end which faces toward the front of the bike. The left and right side refer to a person sitting on the bike facing forward. For example, the shift lever is on the left side. These rules are simaple, but even experienced me- chanics occasionally become disoriented.

SERVICE HINTS

• Most of the service procedures covered are straightforward and can be performed by any- one reasonably handy with tools. it is sug gested, however, that you consider your own capabilities carefully before attempting any operation involving major disassembly of the engine.
• Some operations, for example, require the use of a press. It would be wiser to have these performed by a shop equipped for such work, rather than to try to do the job yourself with makeshift equipment. Other procedures require precision measurements.
• Unless you have the skills and equipment required, it would be bet- ter to have a qualified repair shop make the measurements for you. Repairs go much faster and easier if your machine is clean before you begin work. There are special cleaners for washing the engine and related parts. Just brush or spray on the clean- ing solution, let it stand, then rinse it away with a garden hose. Clean all oily or greasy parts with cleaning solvent as you remove them.

TABLE OF CONTENTS:

1975-1983 Honda Repair Maintenance Manual - PDF DOWNLOAD

Chapter One
General Information
Chapter Two Troubleshooting
Chapter Three
Periodic Lubrication and Maintenance
Chapter Four Engine
Chapter Five
Clutch and Transmission
Chapter Six
Fuel and Exhaust Systems
Chapter Seven
Electrical System
Chapter Eight
Cooling System
Chapter Nine
Front Suspension and Steering
Chapter Ten
Rear Suspension and Final Drive
Chapter Eleven
Brakes
Chapter Twelve
Frame and Repainting
Chapter Thirteen
Sidecar Operation
Supplement
1980 and Later Service Information
Index 15
Wiring Diagrams 16

QUICK REFERENCE DATA
CHAPTER ONE
GENERAL INFORMATION
Manual organization Service hints
Safety first
Parts replacement
Expendable supplies Tools
Serial numbers
General specifications
CHAPTER TWO TROUBLESHOOTING
Operating requirements Emergency troubleshooting
Starter
Charging system
Engine
Engine noises
Excessive vibration
Lubrication troubles
Fuel system Clutch Transmission
Brakes
Lighting system Front suspension and steering
CHAPTER THREE
PERIODIC LUBRICATION AND MAINTENANCE
Routine checks
Periodic maintenance
Engine tune-up Storage
CHAPTER FOUR ENGINE
Engine removal
Engine disassembly/assembly
Clutch oil pump Main oil
pump Camshaft belt replacement
Camshaft and rocker
mechanism
Cylinder heads
Valves and valve seats
CHAPTER FIVE
CLUTCH AND TRANSMISSION
Rear cover
Final drive shaft Alternator rotor
Alternator drive shafi Crankcase
Pistons and connecting rods.
Piston rings Crankshaft Specifications
8THETHOD
Clutch
Transmission
CHAPTER SIX
FUEL AND EXHAUST SYSTEMS
Air cleaner Carburetors Air cut valve
Fuel pump
Fuel petcock Exhaust system Specifications
CHAPTER SEVEN
ELECTRICAL SYSTEM
Charging system
Battery
Alternator
Rectifier
Regulator
Ignition system
Ignition coils
Condensers
locT
Breaker points
Starting system
Lighting system
Horn
Fuses
Wiring diagrams
вис
MOITAMRORM
CHAPTER EIGHT COOLING SYSTEM
Radiator Fan
Thermostat
Coolant change
Hose replacement Water pump
Temperature sender and
fan control switch
CHAPTER NINE
FRONT SUSPENSION AND STEERING
Front wheel
Tire changing
ROMANOTH
Steering Front forks

CHAPTER TEN
REAR SUSPENSION AND FINAL DRIVE
Rear wheel
Rear shocks
Final drive
Drive shaft Swing arm
CHAPTER ELEVEN BRAKES
Front master cylinder Front brake calipers Front disc
Rear master cylinder Rear brake caliper Rear disc
CHAPTER TWELVE FRAME AND REPAINTING
Kickstand (side stand) Centerstand
Footpegs
Stripping the frame
Painting the frame Repainting Seat
CHAPTER THIRTEEN SIDECAR OPERATION
Installation
Preventive maintenance
Tires
Wheels Front suspension Rear suspension
SUPPLEMENT
1980 AND LATER SERVICE INFORMATION
INDEX
WIRING DIAGRAMS

S.M 18/3/2025