1979-1987 Honda XLXRTLR125-200 Clymer Workshop Manual - PDF DOWNLOAD

1979-1987 Honda XLXRTLR125-200 Clymer Workshop Manual - PDF DOWNLOAD

FILE DETAILS:

1979-1987 Honda XLXRTLR125-200 Clymer Workshop Manual - PDF DOWNLOAD

Language :English
Pages :179
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

1979-1987 Honda XLXRTLR125-200 Clymer Workshop Manual - PDF DOWNLOAD

INTRODUCTION 

• This detailed, comprehensive manual covers all 1979-1987 Honda XL/XR/TLR 125-200 singles. The expert text gives complete information maintenance, repair and overhaul. Hundreds of photos and drawings guide you through every step. The book includes all you need to know to keep your Honda running right.
• Where repairs are practical for the owner/mechanic, complete procedures are given. Equally important, difficult jobs are pointed out. Such operations are usually more economically performed by a dealer or independent garage. A shop manual is a reference. You want to be able to find information fast.
• As in all Clymer books, this one is designed with this in mind. All chapters are thumb tabbed. Important items are indexed at the rear of the book. Finally, all the most frequently used specifications and capacities are summarized on the Quick Reference pages at the front of the book. Keep the book handy. It will help you to better understand your Honda, lower repair and maintenance costs, and generally improve your satisfaction with your bike.

GENERAL INFORMATION
The troubleshooting, maintenance, tune-up, and step-by-step repair procedures in this book are written specifically for the owner and home mechanic. The text is accompanied by helpful photos and diagrams to make the job as clear and correct as possible.
Troubleshooting, maintenance, tune-up, and repair are not difficult if you know what to do and what tools and equipment to use. Anyone of average intelligence, with some mechanical ability, and not afraid to get their hands dirty can perform most of the procedures in this book.
In some cases, a repair job may require tools or skills not reasonably expected of the home mechanic. These procedures are noted in each chapter and it is recommended that you take the job to your dealer, a competent mechanic, or a machine shop.
MANUAL ORGANIZATION
This chapter provides general information, safety and service hints. Also included are lists of recommended shop and emergency tools as well as a brief description of troubleshooting and tune-up equipment.
Chapter Two provides methods and suggestions for quick and accurate diagnosis and
repair of problems. Troubleshooting pro- cedures discuss typical symptoms and logical methods to pinpoint the trouble.
Chapter Three explains all periodic lubrication and routine maintenance necessary to keep your motorcycle running well. Chapter Three also includes recommended tune-up pro- cedures, eliminating the need to constantly consult chapters on the various subassemblies. Subsequent chapters cover specific systems such as the engine, transmission, and electrical system. Each of these chapters provides disassembly, inspection, repair, and assembly procedures in a simple step-by-step format. If a repair is impractical for the home mechanic it is indicated. In these cases it is usually faster and less expensive to have the repairs made by a dealer or competent repair shop. Essential specifications are included in the appropriate chapters.
When special tools are required to perform a task included in this manual, the tools are il lustrated. It may be possible to borrow or rent these tools. The inventive mechanic may also be able to find a suitable substitute in his tool box, or to fabricate one.
The terms NOTE, CAUTION, and WARNING have specific meanings in this manual. A NOTE pro- vides additional or explanatory information. A

TABLE OF CONTENTS:

1979-1987 Honda XLXRTLR125-200 Clymer Workshop Manual - PDF DOWNLOAD

QUICK REFERENCE DATA
CHAPTER ONE GENERAL INFORMATION
Manual organization Service hints
Safety first
Expendable supplies
Shop tools
Emergency tool kits
Troubleshooting and tune-up equipment
CHAPTER TWO TROUBLESHOOTING
Starting difficulties Poor performance Clutch and transmission
Drive train
Chassis
Brakes
Electrical system Charging system Lighting
Fuses Wiring
CHAPTER THREE
LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks
Pre-checks
Tires and wheels
(U.S. models only)
Battery (XL series)
Crankcase breather hose
Periodic maintenance
Engine tune-up Storage
General specifications
Serial numbers
Parts replacement
Periodic lubrication
CHAPTER FOUR
ENGINE
Engine principles
Engine cooling
Servicing engine in frame
Engine
Cylinder head cover and camshaft
Camshaft chain
Cylinder head
Valves and valve components Cylinder
Piston, piston pin and piston rings Ignition advance and pulse generator Alternator
Oil pump
Crankcase and crankshaft
Camshaft chain and tensioner
Kickstarter
Break-in procedure

CHAPTER FIVE
CLUTCH AND TRANSMISSION
Clutch Clutch cable
External shift mechanism
Drive sprocket
Transmission and
internal shift mechanism
CHAPTER SIX
FUEL AND EXHAUST SYSTEMS
Air cleaner
Carburetor operation
Carburetor service
Carburetor adjustments
Throttle cable
Choke cable (XL1255 and XL1855) Fuel shutoff valve
5-speed transmission and
internal shift mechanism (XL1855) 6-speed transmission and
internal shift mechanism
Fuel strainer
(XL125S and XL1855 since 1982)
Fuel tank
Fuel tank repair (metal tanks only)
Fuel filter
Crankcase breather system (U.S. models only) Exhaust system
CHAPTER SEVEN
ELECTRICAL SYSTEMS
Charging system (XL125S and XL1855)
Battery
Rectifier (XL series, 1979-1981)
Alternator
Voltage regulator/rectifier
(XL series, 1982-on)
Capacitor discharge ignition
Spark plug
Ignition coil
Ignition pulse generator
Ignition advance mechanism (pulse rotor)
Lighting system Switches
Electrical components
CHAPTER EIGHT
FRONT SUSPENSION AND STEERING
Front wheel
Front hub
Wheels
Tire changing
Tire repairs Handlebar
Steering head Front fork
CHAPTER NINE
REAR SUSPENSION
Rear wheel
Rear hub
Deven sprocket assembly
Deive chain
Wheel balancing
The changing and tire repairs
Swing arm (dual-shock models)
Swing arm (Pro-Link models)
Shock absorber (dual-shock models)
Pro-Link suspension system
Shock absorber (Pro-Link models)
Pivot arm assemblyCHAPTER TEN
BRAKES
Front and rear brake Rear brake cable (XR200R)
CHAPTER ELEVEN
FRAME AND REPAINTING
Kickstand (sidestand) Footpegs
INDEX
dels only)
WIRING DIAGRAMS

S.M 17/3/2025