1998 Honda CB600Fw Shop Manual - PDF DOWNLOAD

1998 Honda CB600Fw Shop Manual - PDF DOWNLOAD

FILE DETAILS:

1998 Honda CB600Fw Shop Manual - PDF DOWNLOAD

Language :English
Pages :372
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

1998 Honda CB600Fw Shop Manual - PDF DOWNLOAD

HOW TO USE THIS MANUAL

• This service manual describes the service procedures for the CB600F. Follow the Maintenance Schedule (Section 3) recommendations to ensure that the vehicle is in peak oper­ating condition. Performing the first scheduled maintenance is very important.
• It compensates for the initial wear that occurs during the break-in period. Sections 1 and 3 apply to the whole motorcycle. Section 2 illustrates procedures for removal/ installation of components that may be required to perform service described in the following sections.
• Sections 4 through 19 describe parts of the motorcycle, grouped according to location. Find the section you want on this page, then turn to the table of contents on the first page of the section. Most sections start with an assembly or system illustration, service information and troubleshooting for the section. The subsequent pages give detailea procedure. If you don't know the source of the trouble, go to section 21 Troubleshooting.

TABLE OF CONTENTS:

1998 Honda CB600Fw Shop Manual - PDF DOWNLOAD

Safety 2
Contents 3
Symbols 4
1: General Information 5
Service Rules 6
Model identification 7
Specification 8
Torque values 17
Tools 21
Lubrification & seal points 23
Cable & harness routing 26
Emission control system 36
2: Frame/Body panels/Exhaust system 40
Body panel locations 39
Service information 40
Troubleshooting 40
Seat 41
Side cover 41
Rear cowl 42
Fuel tank 43
Front fender 43
Rear fender 44
Muffler / exhaust pipe 44
3: Maintenance 47
Service information 47
Maintenance schedule 49
Fuel line 50
Throttle operation 50
Carburetor choke 51
Air cleaner 51
Spark plug 51
Valve clearence 53
Engine oil/oil filter 58
Carburetor syncronization 60
Engine idle speed 61
Radiator coolant 62
Cooling system 62
Secondary air supply system 63
Drive chain 63
Drive chain slider 68
Brake fluid 68
Brake pad wear 69
Brake system 69
Brake light switch 70
Headlight aim 70
Clutch system 71
Side stand 71
Suspension 72
Nuts, bolts, fasteners 73
Wheel/tires 73
Steering head bearings 74
4: Lubrification system 76
Lubrification sysetm diagram 75
Service information 76
Troubleshooting 77
Oil pressure inspection 78
Oil strainer/pressure relief valve 79
Oil pump 81
Oil cooler 85
5: Fuel system 90
Service information 90
Troubleshooting 92
Air cleaner housing 93
Carburetor removal 97
Carburetor separation 98
Carburetor disassembly 100
Carburetor assembly 104
Carburetor combination 109
Carburetor installation 113
Pilot screw adjustment 114
Fuel valve 116
6: Cooling system 120
System flow pattern 119
Service information 120
Troubleshooting 121
System testing 122
Coolant replacement 123
Thermostat 125
Radiator 128
Radiator reserve tank 133
Water pump 133
7: Engine removal/installation 137
Service information 137
Engine removal 138
Engine installation 142
8: Cylinder head/valves 149
Service information 149
Troubleshooting 151
Cylinder compression test 152
Cylinder head cover removal 152
Camshaft removal 153
Cylinder head removal 156
Cylinder head disassembly 158
Cylinder head inspection 159
Valve guide replacement 162
Valve seat inspection/refacing 163
Cylinder head assembly 165
Cylinder head installation 167
Camshaft installation 168
Cylinder head cover installation 171
Cam chain tensioner lifter 173
9: Clutch/gearshift linkage 176
Service information 176
Troubleshooting 177
Right cranckcase cover removal 178
Clutch 179
Gearshift linkage 186
Right cranckcase cover installation 189
10: Alternator/starter clutch 191
Service information 191
Troubleshooting 191
Alternator cover removal 192
Stator 193
Flywheel removal 194
Starter clutch 195
Flywheel installation 198
Alternator cover installation 199
11: Crankcase/piston/cylinder 202
Service information 202
Troubleshooting 203
Cranckcase separation 204
Piston/connecting rod 205
Cranckcase combination 212
12: Crankshaft/trasmission 217
Service information 217
Troubleshooting 218
Cranckshaft 219
Trasmission 223
13: Front wheel/suspension/steering 232
Service information 232
Troubleshooting 233
Handlebar 234
Front wheel 240
Fork 247
Steering stem 256
14: Rear wheel/suspension 265
Service information 265
Troubleshooting 266
Rear wheel 267
Shock absorber 274
Swingarm 276
15: Hydrulic brake 286
Service information 286
Troubleshooting 288
Brake fluid replacement/air bleeding 289
Brake pad/disc 291
Front master cylinder 294
Rear master cylinder 298
Front brake caliper 303
Rear break caliper 306
Brake pedal 309
16: Battery/charging system 312
System diagram 311
Service information 312
Troubleshooting 314
Battery 316
Chrging system inspection 317
Alternator inspection 319
Regulator/rectifier 319
17: Ignition system 322
System diagram 321
Service information 322
Troubleshooting 324
Ignition system inspection 325
Ignition coil 327
Ignition pulse generator rotor 328
Throttle sensor 331
Ignition control module 332
Ignition timing 333
18: Electric starter 336
System diagram 335
Service information 336
Troubleshooting 337
Starter motor 339
Starter relay switch 345
Diode 346
19: Light/meters/switches 348
System location 347
Service information 348
Headlight 350
Position light 351
Turn signal 351
Tail/brake light 352
Combination meter 352
Tachometer 356
Coolant temperature gauge/sensor 357
Coolant fan motor switch 358
Oil pressure switch 359
Ignition switch 360
Handlebar switches 361
Brake light switch 362
Clutch switch 362
Neutral switch 362
Side stand switch 363
Horn 364
Turn signal relay 364
20: Wiring diagrams 365
Diagram 1# : U type 365
Diagram 2# : Except U type 366
21: Troubleshooting 367
Engine does not start or is hard to start 367
Engine lacks power 368
Poor performance at low idle speed 369
Poor performance at high speed 370
Poor handling 370
Index 371

S.M 16/3/2025