1999-2000 Honda CBR 600F4 Service Manual - PDF DOWNLOAD

1999-2000 Honda CBR 600F4 Service Manual - PDF DOWNLOAD

FILE DETAILS:

1999-2000 Honda CBR 600F4 Service Manual - PDF DOWNLOAD

Language :English
Pages :362
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

1999-2000 Honda CBR 600F4 Service Manual - PDF DOWNLOAD

HOW TO USE THIS MANUAL

• This service manual describes the service procedures for tho CBR600F4. Follow the Maintenance Schedule (Section 31 recommendations to ensure that the vehicle is in peak operating condition and the emission levels are within the standards set by the U.S. Environmental Protection Agency, California Air Resources Board anrl Tr;:in.srort C:rnada. Performing the first scheduled maintenance is very important.
• It compensates for the initial wear that occurs during the break-in period. Sections 1 and 3 apply to the whole motorcycle. Section 2 illustrates procedures for removal/ ,..,~1-9llation of components that may be required to perform service described in the following sections. Sections 4 through 19 describe parts of the motorcycle, grouped according to location. Find the section you want on this page, then turn to the table of contents on the first page of the section.
• Most sections have an assembly or system illustration, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you don't know the source of the trouble, go to :St:lLlion 22 Troubleshooting

TABLE OF CONTENTS:

1999-2000 Honda CBR 600F4 Service Manual - PDF DOWNLOAD

Cover 1
Contents 2
Symbols 4
1 General Information 5
Model Identification 7
Specifications 8
Torque Values 16
Tools 19
Lubrication & Seal Points 21
Cable & Harness Routing 23
Emission Control Systems 29
2 Frame/Body Panels/Exhaust System 31
Seat/Fuel Tank 32
Side Covers/Sub-Frame 33
Front Visor/Front Fender 34
Rear Fender/Under Guard 35
Exhaust System 36
3 Maintenance 37
Fuel Line/Throttle Operation 42
Air Cleaner 43
Crankcase Breather 44
Spark Plug 45
Valve Clearance 46
Engine Oil 47
Engine Oil Filter 49
Decompressor System 50
Engine Idle Speed/Drive Chain 51
Drive Chain Slider/Brake Fluid 54
Rear Brake/Brake System 55
Headlight Aim/Clutch System 56
Side Stand 57
Suspension 58
Spark Arrestor/Nuts, Bolts, Fasteners 59
Wheels/Tires/Steering Head Bearings 60
4 Lubrication System 61
Oil Pump & Strainer 63
Oil Cooler & Oil Pipe 67
5 Fuel System 70
Specifications 72
Carburetor Removal 73
Carburetor Assembly 77
Carburetor Installation 80
Pilot Screw Adjustment 81
Carburetor Tuning ('96 - '97) 83
Temperature & Altitude Adjustment (After '97) 85
Air Cleaner Housing 86
6 Engine Removal/Installation 87
Service Information 88
Engine Removal 89
Engine Installation 91
7 Cylinder Head/Valve 92
Specifications 93
Troubleshooting 95
Cylinder Compression 96
Cylinder Head Cover Removal 97
Camshaft Removal 98
Decompressor System 100
Cylinder Head Cover Disassembly 101
Cylinder Head Removal 102
Cylinder Head Disassembly 103
Valve Guide Replacement 106
Valve Seat Inspection/Refacing 107
Cylinder Head Assembly 110
Cylinder Head Installation 111
Camshaft Installation 112
Cam Shaft Tensioner Lifter Installation 114
Cylinder Head Cover Assembly 115
Cylinder Head Cover Installation 117
8 Cylinder/Piston 120
Specifications 121
Troubleshooting 122
Cylinder Removal 123
Piston Removal 124
Piston/Piston Ring Installation 127
Cylinder Installation 128
9 Clutch/Kickstarter/Gearshift Linkage 129
Specifications 130
Troubleshooting 131
Clutch Removal 132
Clutch Installation 136
Right Crankcase Cover 140
Primary Drive Gear 142
Kickstarter 143
Gearshift Linkage 147
10 Alternator 149
Service Information 150
Alternator Removal 151
Alternator Installation 152
11 Transmission 154
Specifications 155
Troubleshooting 156
Crankcase Separation 157
Transmission Disassembly 158
Transmission Assembly 163
Crankcase Assembly 166
12 Crankshaft/Balancer 168
Specifications/Troubleshooting 169
Crankshaft Removal 170
Crankshaft Installation 173
13 Front Wheel/Suspension/Steering 174
Specifications 175
Troubleshooting 176
Front Wheel 177
Fork 183
Handlebar 194
Steering Stem 198
14 Rear Wheel/Suspension 202
Specifications 203
Troubleshooting 205
Rear Wheel 206
Shock Absorber 212
Shock Linkage 229
Swingarm 233
15 Hydraulic Disc Brake 237
Specifications 239
Troubleshooting 240
Brake Fluid Replacement/Air Bleeding 241
Brake Pad/Disc 243
Front Master Cylinder 244
Front Caliper 246
Rear Master Cylinder 249
Rear Caliper 252
Brake Pedal 255
16 Electrical System 257
Specifications 258
Troubleshooting 260
Lighting System Inspection 262
Ignition System Inspection 263
Exciter Peak Voltage 264
Ignition Pulse Generator Coil Peak Voltage 265
Ignition Timing 266
Headlight/Taillight 267
Engine Stop Switch 268
17 Wiring Diagram 269
18 Troubleshooting 270
19 Index 274

S.M 13/3/2025