2005-2006 KTM 250 SX-F Repair Manual - PDF DOWNLOAD

2005-2006 KTM 250 SX-F Repair Manual - PDF DOWNLOAD

FILE DETAILS:

2005-2006 KTM 250 SX-F Repair Manual - PDF DOWNLOAD

Language :English
Pages :125
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

2005-2006 KTM 250 SX-F Repair Manual - PDF DOWNLOAD

HOME 0
NOTES AND PREFACE 1
Title page and file spine 1
Explanation update 7
Introduction 9
Reply fax for repair manuals 11
TABLE OF CONTENTS 5
SERVICE-INFORMATIONS 1
ENGINE UPDATE 0
GENERAL INFORMATION 13
BLEEDING THE COOLING SYSTEM 15
CHANGING THE OIL FILTER 15
OIL CIRCUIT 16
BLEEDING OF THE HYDRAULIC CLUTCH 17
ADJUSTING THE THROTTLE CABLES 17
SPECIAL TOOLS ENGINE 18
REMOVING AND REFITTING ENGINE 21
DISMOUNTING THE ENGINE 23
MOUNTING THE ENGINE 27
DISASSEMBLING THE ENGINE 31
PREPARATORY WORK 33
MOVING THE ENGINE INTO THE TDC POSITION 34
REMOVING THE CAMSHAFTS 35
REMOVING THE CYLINDER HEAD AND PISTON 36
REMOVING THE CLUTCH COVER 38
DISMANTLING THE CLUTCH 39
REMOVING THE CHAIN DRIVE AND PRIMARY GEAR 40
DISMANTLING THE SHIFT MECHANISM 41
REMOVING THE OIL PUMPS 42
SEPARATING THE CASING HALVES, REMOVING THE CRANKSHAFT AND TRANSMISSION SHAFTS 43
SERVICING INDIVIDUAL COMPONENTS 45
LEFT CASING HALF 47
RIGHT CASING HALF 48
BYPASS VALVE 49
CLUTCH COVER 49
CRANKSHAFT 50
MEASURING THE OUTSIDE DIMENSION OF THE CRANKSHAFT WEBS 51
CRANKSHAFT BEARINGS 51
AXIAL CLEARANCE OF THE CRANKSHAFT 51
CYLINDER 52
MEASURING THE PISTON AND CYLINDER, MOUNTING CLEARANCE 52
PISTON 53
PISTON RING END GAP 53
CHECKING THE OIL PUMPS FOR WEAR 53
LUBRICATING SYSTEM 54
CAMSHAFT BEARING 55
CAMSHAFTS 56
AUTOMATIC DECOMPRESSION 56
CAMSHAFT BEARING BRIDGES 57
TIMING CHAIN TENSIONER 58
TIMING TRAIN 59
CYLINDER HEAD 60
CLUTCH 62
KICKSTARTER 63
PRE-MOUNTING THE KICKSTARTER SHAFT 63
SHIFT MECHANISM 65
PRE-MOUNTING THE SHIFT SHAFT 65
GENERAL INFORMATION ON SERVICING THE TRANSMISSION 66
ASSEMBLING THE MAIN SHAFT 66
ASSEMBLING THE COUNTERSHAFT 67
ASSEMBLING THE ENGINE 69
INSTALLING THE TRANSMISSION SHAFTS AND CRANKSHAFT, ASSEMBLING THE CASING HALVES 71
MOUNTING THE OIL PUMPS 73
MOUNTING THE SHIFT MECHANISM 75
MOUNTING THE PRIMARY PINION AND THE CHAIN DRIVE 76
MOUNTING THE CLUTCH 77
MOUNTING THE CLUTCH COVER 78
MOUNTING THE PISTON AND CYLINDER HEAD 79
MOUNTING THE CAMSHAFTS 82
MOUNTING THE CHAIN TENSIONER 83
CHECKING THE VALVE CLEARANCE 83
ASSEMBLING THE ENGINE 84
ELECTRICAL 85
CDI UNIT 87
CHECKING THE IGNITION COIL 87
TROUBLESHOOTING IN THE IGNITION SYSTEM 87
IGNITION SYSTEM 88
CHECKING THE STATOR AND PULSE GENERATOR 88
REPLACING THE STATOR 88
MEASURING WITH THE PEAK VOLTAGE ADAPTER 89
THROTTLE VALVE SENSOR 85
ADJUSTING 102
CHECKING 103
FUEL SYSTEM 91
DISMOUNTING AND INSTALLING THE CARBURETOR 94
DISASSEMBLING THE CARBURETOR 95
CHOKE KNOB AND HOT START SLIDE 98
CHECKING THE ACCELERATOR PUMP 98
CHECKING THE JET NEEDLE 98
CHECKING THE FLOAT NEEDLE VALVE 98
CHECKING THE THROTTLE VALVE 98
ASSEMBLING THE CARBURETOR 99
ADJUSTING THE POSITION OF THE THROTTLE VALVE SENSOR 102
CHECKING THE THROTTLE VALVE SENSOR 103
DISMOUNTING AND INSTALLING THE THROTTLE VALVE SENSOR 103
CARBURETOR ADJUSTING IDLING 104
CHECKING/ADJUSTING THE FLOAT HEIGHT 105
TROUBLE SHOOTING 107
TECHNICAL SPECIFICATIONS 111
ENGINE 113
CHASSIS 114
MOUNTING CLEARANCES, WEAR LIMITS 115
TIGHTENING TORQUES 111
ENGINE 116
CHASSIS 117
PERIODIC MAINTENANCE SCHEDULE 119
250 SX-F 120
WIRING DIAGRAMS 123
WIRING DIAGRAM 124
CABLE COLORS 125

S.M 13/3/2025