2023 Hino L Series Body Builder Book Service Manual BM2151A6USA – PDF DOWNLOAD

2023 Hino L Series Body Builder Book Service Manual BM2151A6USA – PDF DOWNLOAD

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2023 Hino L Series Body Builder Book Service Manual BM2151A6USA – PDF DOWNLOAD

Language : English
Pages : 495
Downloadable : Yes
File Type : PDF

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2023 Hino L Series Body Builder Book Service Manual BM2151A6USA – PDF DOWNLOAD

1. PURPOSE:
This book is provided to Body and Equipment Manufacturers, including intermediate and/or
final stage manufacturers, (hereinafter collectively termed Body and Equipment Manufacturers),
to provide:
• A technical guideline to have Hino Truck Chassis with cab comply with U.S. emission regulations,
Greenhouse Gas regulations (hereinafter termed GHG), noise control regulations and
Federal Motor Vehicle Safety Standards (hereinafter termed FMVSS).
• An aid to Body and Equipment Manufacturers for producing safe vehicles at own discretions
and responsibilities.
• Other general advices for installation, modification or alteration.
When Body and Equipment Manufacturers install any body or other equipment or device on
Hino Truck Chassis with cab (hereinafter termed Hino Chassis) or modify or alter a Hino Chassis.
2. RELATION TO OTHER HINO MANUALS:
In installing any body or other equipment or device on Hino Chassis, or modifying or altering a
Hino Chassis in accordance with this book, Body and Equipment Manufacturers shall read the
following documents together with this book, and shall observe all cautions in this book and
the following documents:
• HINO DOCUMENT FOR INCOMPLETE VEHICLE (This document accompanies each Hino
Chassis.)
• WORKSHOP MANUAL for any Hino Chassis model concerned (This document is available
at HMS (USA).)
• OWNER’S MANUAL (This document accompanies each Hino Chassis.)
This book shall prevail over all manuals previously published regarding the installation, modification,
or alteration of a Hino Chassis.

TABLE OF CONTENTS:

2023 Hino L Series Body Builder Book Service Manual BM2151A6USA – PDF DOWNLOAD

index............................................................................................  1
	COVER .......................................................................................  2
	Chapter 1.................................................................................... 24
		1. PURPOSE............................................................................... 25
		2. RELATION TO OTHER HINO MANUALS........................................................ 25
		3. NON-GUARANTEE......................................................................... 25
		4. CERTIFICATION AND COMPLIANCE WITH SAFETY REGULATIONS AND STANDARDS.................... 26
		5. INSTALLATION, MODIFICATION, AND ALTERATION............................................ 26
		6. CHANGE OF THIS BOOK................................................................... 26
		7. RELATION BETWEEN THIS BOOK AND THE VEHICLE WARRANTY................................... 27
		8. FURTHER INFORMATION................................................................... 28
	Chapter 2....................................................................................  3
		1. SAFETY STANDARDS......................................................................  4
		2. VEHICLE NOISE REGULATIONS INFORMATION................................................. 10
		3. EMISSION CONTROL REGULATIONS.......................................................... 11
	Chapter 3.................................................................................... 13
		1. MODEL LINE-UP......................................................................... 14
		2. WEIGHTS AND DIMENSIONS................................................................ 17
		3. WEIGHT DISTRIBUTION OF THE OPTIONAL EQUIPMENT......................................... 18
		4. CAUTIONS TO INSTALL VARIOUS KIND OF BODY.............................................. 23
	Chapter 4.................................................................................... 29
		1. GENERAL PRECAUTION.................................................................... 30
		2. WEIGHT DISTRIBUTION AND CENTER OF GRAVITY............................................. 34
		3. THE TILT HOOD......................................................................... 37
		4. FUEL TANK............................................................................. 38
		5. THE FUEL NYLON TUBE................................................................... 40
		6. CAUTION LABEL OF FUEL TANK............................................................ 41
		7. INSTALLATION OF FENDER AND MUDGUARD................................................... 43
		8. WELDING WORK.......................................................................... 44
		9. MINIMUM CLEARANCE WITH REAR SPRING AND REAR SPRING HANGER............................. 47
		10. SYSTEM CONTROL COMPUTERS............................................................. 50
		11. PRECAUTION FOR ABS AND VSC........................................................... 53
		12. PRECAUTION FOR LDW AND CMS........................................................... 56
		13. THE ANTENNA POSITION................................................................. 59
		14. REMOVING THE INSTRUMENT PANEL........................................................ 60
		15. ADDITIONAL WIRING IN THE ENGINE COMPARTMENT.......................................... 62
		16. RESETTING OF VEHICLE SPEED SENSORING PULSE CONVERTER................................. 63
		17. MAXIMUM VERTICAL TRAVEL RANGE OF LATERAL ROD (REAR AIR SUSPENSION MODEL)............. 64
		18. LEVELING VALVE (REAR AIR SUSPENSION MODEL)........................................... 65
		19. EXHAUST SYSTEM....................................................................... 68
		20. DPR FILTER........................................................................... 72
		21. DEF - SCR SYSTEM..................................................................... 74
		22. VERTICAL EXHAUST TAIL PIPE........................................................... 78
		23. INSTALLING EQUIPMENT ON THE CAB ROOF................................................. 81
		24. VEHICLE STORAGE...................................................................... 84
	Chapter 5.................................................................................... 85
		1. GENERAL CAUTIONS...................................................................... 86
		2. CHASSIS FRAME PROPERTIES.............................................................. 87
		3. CHASSIS FRAME DRILLING................................................................ 89
		4. FLANGE CUTTING........................................................................ 90
		5. CHASSIS FRAME WELDING................................................................. 91
		6. REAR OVERHANG EXTENSION............................................................... 95
		7. STIFFENING OF SIDE RAILS.............................................................. 96
		8. WHEELBASE MODIFICATIONS............................................................... 99
		9. PARKING BRAKE CONTROL CABLE MODIFICATION AND ALTERATION...............................104
		10. PROPELLER SHAFT MODIFICATION AND ALTERATION..........................................107
		11. SERVICE BRAKE MODIFICATIONS..........................................................130
		12. ELECTRIC WIRING MODIFICATIONS........................................................154
		13. ALTERATION OF EXHAUST SYSTEM.........................................................156
		14. CAUTIONS NEEDED IN ADDITIONAL MACHINING AND ALTERATION OF THE CAB....................157
	Chapter 7....................................................................................158
		1. LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT....................................159
		2. FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK........................................162
		3. INSTALLATION OF ADDITIONAL SWITCHES...................................................168
		4. ALTERNATOR OUTPUT CHARACTERISTIC......................................................173
		5. ELECTRICAL POWER SOURCES..............................................................175
		6. BACK-UP ALARM (OPT)...................................................................187
		7. HARNESS WIRING........................................................................188
		8. BODY BUILDER CAN......................................................................201
		9. INSTALLATION OF THE BATTERY DISCONNECT SWITCH.........................................209
		10. INSTALLATION OF FLASHER CUTTING......................................................211
		11. TRAILER ELECTRICAL CONNECTION........................................................214
	Chapter 6....................................................................................215
		1. MAIN SILL (SUB-FRAME).................................................................216
		2. REAR AXLE.............................................................................220
		3. REAR BODY LENGTH AND MAIN SILL (SUB-FRAME) DIMENSIONS.................................221
		4. U-BOLTS...............................................................................222
		5. MOUNTING OF REAR FENDER AND MUDGUARD..................................................225
	Chapter 8....................................................................................228
		1. GENERAL CAUTIONS......................................................................229
		2. CAUTIONS FOR USE OF THINNER AND SOLVENTS CONTAINING THINNER...........................230
		3. COLOR CODE OF TOP COAT PAINT FOR CAB..................................................232
		4. PROPER PRECAUTION OF THE TOP COAT OF PAINT............................................233
		5. THE PARTS WHICH HAVE NO RESISTANCE TO HIGH TEMPERATURE AND THEIR TEMPERATURE LIMIT....234
		6. CAUTIONS FOR FORCED DRYING............................................................235
		7. PARTS AND ALLOWABLE HEAT LIMIT........................................................237
		8. HOW TO REMOVE AND REINSTALL THE PARTS OF THE HOOD AND CAB.............................255
		9. WEATHER STRIP INSTALLATION............................................................266
		10. HANDLING OF ELECTRONIC CONTROL UNIT (ECU)............................................268
		11. CAUTIONS FOR PAINTING THE TIRE DISC WHEELS...........................................269
		12. PRECAUTION FOR INSTALLING WHEEL ONTO THE VEHICLE.....................................270
	Chapter 11...................................................................................271
		1. TRANSMISSION P.T.O....................................................................272
		2. SPLIT SHAFT P.T.O.....................................................................272
		3. TRANSMISSION MODELS TO BE INSTALLED HINO’S VEHICLES...................................273
		4. OTHER NOTICES.........................................................................273
		5. MOUNTING POSITION OF TRANSMISSION P.T.O. ASSY.........................................274
		6. ENGINE REV. CONTROL FOR MOUNTING OF BODY OR EQUIPMENT.................................277
		7. SIGNAL FOR ALLISON TRANSMISSION.......................................................282
	Chapter 9....................................................................................286
		1. CAB DRAWINGS..........................................................................287
		2. CAB BACK DRAWINGS.....................................................................293
		3. CHASSIS DRAWINGS......................................................................307
		4. CHASSIS FRAME DRAWINGS................................................................339
		5. DRILLING HOLES ON THE SIDE RAIL (AROUND REAR SUSPENSION)..............................347
	Chapter 10...................................................................................355
		1. FUEL TANK.............................................................................356
		2. AIR TANK..............................................................................358
		3. EXHAUST SYSTEM........................................................................359
	Chapter 12...................................................................................361
		1. SUSPENSION DEFLECTION CHART...........................................................362
		2. BRAKE PIPING DIAGRAM..................................................................374
		3. ELECTRIC WIRING DIAGRAM...............................................................377
		4. CONNECTORS............................................................................429
		5. METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS................................................495