AGCO® NA 5200 Draper Header SERVICE MANUAL – PDF DOWNLOAD

AGCO® NA 5200 Draper Header SERVICE MANUAL – PDF DOWNLOAD

FILE DETAILS:

AGCO® NA 5200 Draper Header SERVICE MANUAL – PDF DOWNLOAD

Language : English
Pages :220
Downloadable : Yes
File Type : PDF
Size:35.2 MB

DESCRIPTION:

AGCO® NA 5200 Draper Header SERVICE MANUAL – PDF DOWNLOAD

GENERAL INFORMATION

The operating and maintenance instructions included in this manual are assembled from field testing and other data. The information is written for general conditions. Make adjustments as necessary for specific conditions.

UNITS OF MEASUREMENT

Measurements are given in metric units followed by the equivalent in U.S. units. Hardware sizes are given in millimeters for metric hardware and inches for U.S. hardware.

REPLACEMENT PARTS
To receive efficient service, always give the dealer the following information:
• Correct part description or part number.
• Model number of the machine.
• Serial number of the machine.

DESCRIPTION

• A draper header is used to put the crop into a windrow without conditioning the crop. The crop is moved onto the cutterbar by the reel. The knife cuts the crop and the reel moves the cut crop onto the drapers. The drapers move the crop to the draper opening where the crop falls to the ground in a windrow.
• The draper opening size determines the size of the windrow. On a double swath header, the draper position determines the direction of draper operation and windrow position. See the Operation section of this manual for more information on the following items.

TABLE OF CONTENTS:

AGCO® NA 5200 Draper Header SERVICE MANUAL – PDF DOWNLOAD
SAFETY
AGCO®
5200
Draper Header
SERVICE MANUAL
79035581 A Rev
SIN: XXXXXXXXXCHDW1999 AND PRIOR
CONTENTS
Safety Alert Symbol 1
Safety Messages 1
Informational Messages 1
Safety Signs 2
A Word To The Operator 2
Operator Manual 3
Prepare For Operation 4
Operation 5
General Information 5
PPE (Personal Protection Equipment) 6
Seat Instructions 6
Shield and Guards 6
Exhaust Warning 7
Flying Debris 7
Handrails 8
Agricultural Chemicals 8
Travel On Public Roads 9
Maintenance 10
General Information 10
Fire Prevention and First Aid 12
Checking for High Pressure Leaks 13
Tire Safety 13
Cylinder Stops – If Equipped 14
Late Production Tractors 14
Early Production Tractors 14
GENERAL INFORMATION
Introduction 15
Units of Measurement 15
Replacement Parts 15
Machine Identification 15
Serial Number Description (2009 and prior) 16
Serial Number Description (2010 and up) 16
Description 17
Header 17
Reel 17
Drapers 17
Component Location 18
Component Access 19
End Shield 19
Reel Drive Shield 19
79035581 A Rev
Rear Shields 19
General Maintenance Information 20
Bolt Torque Values 20
Bearing Replacement 21
DRAPER
General Draper Maintenance 23
Draper Removal and Installation 23
Draper Removal 23
Draper Installation 24
Draper Tension 25
Roller Alignment 25
Drive Roller 25
Idler Roller 26
Draper Tracking 27
Idler Roller – Early Production 28
Disassembly 28
Assembly 29
Idler Roller – Late Production 30
Disassembly 30
Assembly 30
Drive Roller – Early Production 32
Disassembly 32
Assembly 33
Drive Roller – Late Production 34
Disassembly 34
Assembly 35
CUTTING COMPONENTS
General Sickle Maintenance 37
Sickle Removal and Replacement 37
Standard Sickle and Guards 38
Sickle to Holddown Adjustment 38
Sickle Guard Replacement 39
Sickle Section Replacement 39
SCH Sickle and Guards (Schumacher Manufacturing Co ) 39
Sickle Guard Replacement 40
Sickle Section Replacement 40
Sickle Drive Gearbox 41
Gearbox Alignment 41
Removal 44
Installation 46
Components 48
Disassembly 50
Assembly 54
Head Assembly 61
ELECTRICAL
ii
Tools 63
Electrical Schematic 64
General Testing Information 66
Multimeter 66
Basic Checks 66
Continuity and Resistance Check 66
Voltage Check 67
Connectors 68
Checking A Connector 68
Terminal Numbers 68
Dielectric Grease 68
Pin and Socket Replacement 69
Lighting 72
Header Speed Sensor Adjustments 73
Adjustment 73
79035581 A Rev
Testing 74
HYDRAULICS
Hydraulic Schematic 75
Serial Number HU and Prior 75
Serial Number xxxxxxxxxAHDW1101 and up 77
Sickle Drive Motor 81
Removal 81
Installation 84
Disassembly 89
Assembly 93
Reel Drive Motor (SN HT10296 and Prior) 98
Removal 98
Installation 101
Disassembly 106
Assembly 109
Reel Drive Motor (SN HT10297 and Up) 113
Removal 113
Installation 116
Disassembly 121
Inspection of Motor Components 126
Assembly 129
Conveyor Drive Motor (Eaton) 138
Removal 138
Installation 140
Disassembly 143
Assembly 146
Conveyor Drive Motor (Parker) 150
Removal 150
Installation 152
Disassembly 155
Inspection of Motor Components 160
Assembly 163
Relief Valve manifolds (HU and Prior) 172
Removal 172
Installation 173
Disassembly 173
Inspection 174
Assembly 174
Relief Valve manifold (xxxxxxxxxAHDW1101 and up) 175
Removal 175
Installation 175
Disassembly 176
Inspection 176
Assembly 176
Flow Control Valve 177
Removal 177
Installation 177
Disassembly 178
Inspection 178
Assembly 179
Draper Control Valve – Double Swath Headers Only 180
Removal 180
Installation 180
Valve Adjustment 181
Disassembly 182
Inspection 182
Assembly 182
Reel Lift Master Cylinder 183
Removal 183
Installation 183
Components 184
Disassembly 185
79035581 A Rev iii
Inspection 185
Assembly 185
Reel Lift Slave Cylinder 186
Removal 186
Installation 186
Components 187
Disassembly 187
Inspection 187
Assembly 188
Reel Lift Cylinder Phase 189
Reel Leveling 189
Deck Shift Cylinder – Double Swath Headers Only 190
Removal 190
Installation 190
Components 191
Disassembly 192
Inspection 192
Assembly 192
REEL
Reel Drive Chain 193
Shield 193
Reel Drive Chain Replacement 193
Reel Drive Chain Alignment and Tension 194
Reel Drive 195
Disassembly 195
Assembly 195
UHC Reel 196
General Information 196
Maintenance 196
Roller Adjustment 196
Tine Pitch 197
Inspection 197
Reel Tine Replacement 198
Reel Bats 198
Control Arms, Reel Arms, and Control Plate Components 202
TROUBLESHOOTING
Cutterbar 205
Reel 207
Draper 208
SPECIFICATIONS
Dimensions and Weights 209
Header 209
Sickle 210
Reel 210
Gauge Wheel Tires 210
Draper 210
Lubrication 210
INDEX 211

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