Allison Transmission 3000 / 4000 Operator’s Manual – PDF DOWNLOAD

Allison Transmission 3000 / 4000 Operator’s Manual – PDF DOWNLOAD

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Allison Transmission 3000 / 4000 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 111
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Allison Transmission 3000 / 4000 Operator’s Manual – PDF DOWNLOAD

OM3753EN 1
TITLE PAGE 2
TABLE OF CONTENTS 4
TRADEMARK USAGE 6
WARNINGS, CAUTIONS, NOTES 7
INTRODUCTION 8
KEEPING THAT ALLISON ADVANTAGE 8
Abbreviations 9
Figure 1 Typical Allison WTEC III Controls Shift Selectors With Single Digital display 10
Figure 2 Typical Allison 4th Generation Controls Shift Selectors With SELECT And MONITOR Digital Displays 11
Figure 3 Typical Allison 4th Generation MY09 Prognostics Controls Shift Selectors With SELECT And MONITOR Digital Displays and Service Icon (open-end wrench) 11
Figure 4 3200/3500 SP With Retarder (WTEC III Controls) 12
Figure 5 3200/3500 SP With Retarder (Allison 4th Generation Controls) 13
Figure 6 3700 SP With PTO (WTEC III Controls) 14
Figure 7 3700 SP With PTO (Allison 4th Generation Controls) 15
Figure 8 4000/4500 SP With PTO And Retarder (WTEC III Controls) 16
Figure 9 4000/4500 SP With PTO (Allison 4th Generation Controls) 17
Figure 10 4700/4800 SP With PTO And Retarder (WTEC III Controls) 18
Figure 11 4700/4800 SP With PTO And Retarder (Allison 4th Generation Controls) 19
A BRIEF DESCRIPTION OF THE ALLISON TRANSMISSION 20
WTEC III ELECTRONIC CONTROL SYSTEM 20
ALLISON 4TH GENERATION ELECTRONIC CONTROL SYSTEM 21
ALLISON 4TH GENERATION MODEL YEAR 2009 PROGNOSTICS FUNCTIONS 23
TORQUE CONVERTER 25
PLANETARY GEARS AND CLUTCHES 25
COOLER CIRCUIT 25
RETARDER 26
TRANSFER CASE (DROPBOX) 26
SHIFT SELECTORS 27
INTRODUCTION 27
DESCRIPTION OF AVAILABLE WTEC III SHIFT SELECTOR TYPES 27
LEVER SHIFT SELECTOR 27
Figure 12 Typical WTEC III Allison Shift Selectors 28
PUSHBUTTON SHIFT SELECTOR 30
DESCRIPTION OF AVAILABLE ALLISON 4TH GENERATION SHIFT SELECTOR TYPES 32
Figure 13 Typical Allison 4th Generation Controls Shift Selectors 33
LEVER SHIFT SELECTOR 33
PUSHBUTTON SHIFT SELECTOR 35
DESCRIPTION OF AVAILABLE ALLISON 4TH GENERATION MY09 PROGNOSTICS SHIFT SELECTOR TYPES 38
LEVER SHIFT SELECTOR 38
Figure 14 Typical Allison 4th Generation MY09 Prognostics Shift Selectors 39
PUSHBUTTON SHIFT SELECTOR 41
RANGE SELECTION 44
PUSHBUTTON AND LEVER SHIFT SELECTORS WITH DIGITAL DISPLAY 44
DRIVING TIPS 50
CHECK TRANS LIGHT 50
DIAGNOSTIC CODES OVERVIEW 51
WTEC III DIAGNOSTIC CODE DISPLAY PROCEDURE 52
ALLISON 4TH GENERATION CONTROLS DIAGNOSTIC CODE DISPLAY PROCEDURE 54
ALLISON 4TH GENERATION MY09 PROGNOSTICS DIAGNOSTIC CODE DISPLAY PROCEDURE 56
ACCELERATOR CONTROL 59
RANGE SHIFTS AND INHIBITS 59
USING THE ENGINE TO SLOW THE VEHICLE 60
USING THE HYDRAULIC RETARDER 61
Types of Retarder Control 63
RANGE PRESELECTION 65
COLD WEATHER STARTS 65
Minimum Fluid Operating Temperatures 65
DRIVING ON SNOW OR ICE 66
ROCKING OUT 66
HIGH FLUID TEMPERATURE 67
PARKING BRAKE 68
TOWING OR PUSHING 68
TURNING OFF THE VEHICLE 68
PRIMARY/SECONDARY SHIFT SCHEDULES 69
CRUISE CONTROL OPERATION 69
POWER TAKEOFF OPERATION 70
ENGINE-DRIVEN POWER TAKEOFF (PTO) 70
CARE AND MAINTENANCE 71
PERIODIC INSPECTIONS 71
PREVENT MAJOR PROBLEMS 71
IMPORTANCE OF PROPER FLUID LEVEL 72
WTEC III FLUID LEVEL CHECK USING ALLISON SHIFT SELECTORS 72
Figure 15 Typical WTEC III Allison Shift Selectors 73
Table 1 Fluid Level Fault Codes 74
ALLISON 4TH GENERATION MY09 PROGNOSTICS DISABLED AND SEVEN SPEED TRANSMISSION FLUID LEVEL CHECK USING ALLISON SHIFT SELECTORS 75
Figure 16 Typical Allison 4th Generation Shift Selectors 76
Table 2 Fluid Level Fault Codes 78
PROGNOSTICS FUNCTIONALITY FOR MODEL YEAR 2009 78
ALLISON 4TH GENERATION MY09 PROGNOSTICS ENABLED FLUID LEVEL CHECK USING ALLISON SHIFT SELECTORS 81
Figure 17 Typical Allison 4th Generation MY09 Prognostics Shift Selectors 82
Table 3 Fluid Level Fault Codes 84
Table 4A Allison Pushbutton Shift Selectors 85
Table 4B Allison Lever Shift Selectors 86
FLUID LEVEL CHECK USING DIAGNOSTIC TOOLS 87
MANUAL FLUID CHECK PROCEDURE 88
Figure 18 Standard Specialty Series Transmission Dipstick Markings 89
COLD CHECK 90
HOT CHECK 91
RECOMMENDED AUTOMATIC TRANSMISSION FLUID AND VISCOSITY GRADE 91
Transmission Fluid Minimum Operating Temperature Requirements 93
KEEPING FLUID CLEAN 93
WTEC III, ALLISON 4TH GENERATION, AND MY09 PROGNOSTICS DISABLED FLUID AND INTERNAL FILTER CHANGE INTERVAL RECOMMENDATIONS 93
Table 5 Recommended Fluid/Filter Change Intervals for 3000 Product Family Transmissions with Gold Series Filter 95
Table 6 Recommended Fluid/Filter Change Intervals for 4000 Product Family Transmissions with Gold Series Filter 96
Table 7 Recommended Fluid/Filter Change Intervals for 3000 Product Family Transmission with High Capacity Filter 98
Table 8 Recommended Fluid/Filter Change Intervals for 4000 Product Family Transmissions with High Capacity Filter 99
ALLISON 4TH GENERATION MY09 PROGNOSTICS ENABLED FLUID AND FILTER CHANGE INTERVAL RECOMMENDATIONS 100
Table 9 Recommended Fluid/Filter Change Intervals for MY09 Prognostics Enabled 3000 and 4000 Product Families Transmissions 101
FLUID ANALYSIS 102
Fluid Oxidation Measurement Limits 102
REFILL TRANSMISSION 102
Transmission Fluid Capacity 102
DIAGNOSTICS 103
DIAGNOSTIC CODES 103
Figure 19 Shift Selectors and Allison DOC™ For PC–Service Tool 103
CUSTOMER SERVICE 105
OWNER ASSISTANCE 105
SERVICE LITERATURE 107
Available Service Literature (WTEC III Controls) 107
Available Service Literature (Allison 4th Generation Controls) 108
ALLISON TRANSMISSION DISTRIBUTORS 109
EASTERN REGION 109
CENTRAL REGION 109
SOUTHERN REGION 110
WESTERN REGION 110