AMMANN AP 240 PNEU TYRED ROLLER OPERATING MANUAL 3001217 PDF

AMMANN AP 240 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f OPERATING MANUAL 3001217 – PDF DOWNLOAD

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AMMANN AP 240 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f OPERATING MANUAL 3001217 – PDF DOWNLOAD

Language : English
Pages :206
Downloadable : Yes
File Type : PDF

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AMMANN AP 240 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f OPERATING MANUAL 3001217 – PDF DOWNLOAD

Content....................................................................................  8
1	SPECIFICATION MANUAL..................................................................... 13
	1.1	Basic specification................................................................ 14
	1.2	Dimensional diagram of the Machine................................................. 16
	1.3	Specifications..................................................................... 19
2	OPERATION MANUAL......................................................................... 25
	2.1	Main Safety Measures............................................................... 27
		2.1.1	Safety measures during Machine operation..................................... 27
		2.1.1.1	Compaction Work Commencement............................................... 27
		2.1.1.2	Work in the dangerous area................................................. 27
		2.1.1.3	Ensurance of safety measures by the owner.................................. 28
		2.1.1.4	ROPS....................................................................... 28
		2.1.2	Requirements for qualification of driver..................................... 29
		2.1.3	Duties of the driver......................................................... 30
		2.1.4	Forbidden activities – safety and guarantee.................................. 31
		2.1.5	Safety notices and symbols used on the machine............................... 33
		2.1.6	Manual signals............................................................... 37
	2.2	Ecological and hygienic principles................................................. 40
		2.2.1	Hygienic principles.......................................................... 40
		2.2.2	Ecological principles........................................................ 40
	2.3	Machine preservation and storage................................................... 41
		2.3.1	Short-term preservation and storage for a period of 1 – 2 months............. 41
		2.3.2	Preservation and storage for a period over 2 months.......................... 41
		2.3.3	Dewaxing and inspection of a supplied machine................................ 42
	2.4	Machine disposal following its life cycle end...................................... 43
	2.5	Machine Description................................................................ 44
	2.6	Controls and checking instruments.................................................. 46
		2.6.1	Power View control........................................................... 69
	2.7	Machine operation and use.......................................................... 78
		2.7.1	Engine start................................................................. 79
		2.7.2	Drive and reverse drive...................................................... 83
		2.7.3	Stopping the machine and engine.............................................. 87
		2.7.4	Machine emergency stop....................................................... 89
		2.7.5	Machine parking.............................................................. 91
		2.7.6	Watering and scrapers........................................................ 93
		2.7.7	Edge Cutter.................................................................. 95
		2.7.8	Additional weighting of the machine.......................................... 96
		2.7.9	Opening and closing the dashboard cover...................................... 97
	2.8	How to transport the Machine....................................................... 99
		2.8.1.	Machine loading.............................................................100
		2.8.1.1	Loading the machine using a ramp...........................................100
		2.8.1.2	Loading the machine using a crane..........................................101
	2.9	Machine work under heavy conditions................................................102
		2.9.1	Machine towing...............................................................102
		2.9.2	Machine operation during its running-in period...............................104
		2.9.3	Machine operation at low temperatures........................................104
		2.9.4	Machine work under high temperatures and humidity............................105
		2.9.5	Machine work in high altitudes...............................................105
		2.9.6	Work of the machine in the dusty environment.................................105
3	MAINTENANCE MANUAL.......................................................................107
	3.1	Safety standards and other maintenance regulations ................................109
		3.1.1	Safety of machine maintenance................................................109
		3.1.2	Fire precautions during operation media exchanges............................109
		3.1.3	Ecological and hygienic standards............................................110
	3.2	Specification of fluids............................................................111
		3.2.1	Engine oil...................................................................111
		3.2.2	Fuel.........................................................................112
		3.2.3	Coolant......................................................................112
		3.2.4	Hydraulic oil................................................................113
		3.2.5	Oil - planetary gear with torque converter...................................113
		3.2.6	Transmission oil.............................................................113
		3.2.7	DEF (AdBlue).................................................................113
		3.2.8	Brake fluid..................................................................113
		3.2.9	Lubricating grease...........................................................114
		3.2.10	Screen washer fluid.........................................................114
		3.2.11	Air-conditioning filling....................................................114
		3.2.12	Emulsion....................................................................114
	3.3	Media..............................................................................115
	3.4	Lubrication and Maintenance Chart..................................................116
	3.5	Lubrication and Service Plan.......................................................119
	3.6	Lubrication and Maintenance Operations.............................................120
		Every 20 hours of operation (daily)................................................121
			3.6.1	Engine oil level check...................................................121
			3.6.2	Engine cooling liquid level check........................................122
			3.6.3	Fan inspection...........................................................123
			3.6.4	Engine and exhaust pipe intake manifold check............................123
			3.6.5	Air filter dust valve check..............................................124
			3.6.6	Hydraulic oil level check................................................124
			3.6.7	Brake fluid check........................................................125
			3.6.8	Brake inspection.........................................................126
			3.6.9	Water tank refill........................................................127
			3.6.10	Water separator cleaning................................................127
			3.6.11	Oil in the gearbox check................................................128
			3.6.12	Warning and control devices check.......................................129
			3.6.13	Inspection of DEF (AdBlue) level........................................131
			3.6.14	Check of the front axle.................................................133
		Every 100 hours of operation (weekly)..............................................134
			3.6.15	Tyre pressure check.....................................................134
			3.6.16	Check of the oil level in the front axle hydraulic cylinders............135
		Every 250 hours of operation (3 months)............................................136
			3.6.17	Engine induction manifold and air filter sensor check...................136
			3.6.18	Machine lubrication.....................................................138
		Every 500 hours of operation (6 months)............................................140
			3.6.19	Engine oil change.......................................................140
			3.6.20	Fuel filters replacement................................................142
			3.6.21	Air filter elements replacement.........................................144
			3.6.22	Engine cooling liquid check.............................................145
			3.6.23	Gearbox oil filter replacement..........................................146
			3.6.24	Oil in differential and oil in rear axle check..........................147
			3.6.25	Wiring check............................................................147
			3.6.26	Air conditioning coolant check..........................................148
			3.6.27	Air filter of the air conditioning system replacement...................149
			3.6.28	Cab ventilation filter cleaning.........................................149
			3.6.29	Replacement of DEF (AdBlue) filter......................................150
			3.6.30	Engine belt check.......................................................153
		Every 1000 hours of operation (1 year).............................................154
			3.6.31	Battery check...........................................................154
			3.6.32	Brake shoes adjustment..................................................156
			3.6.33	KM nuts tightening check and front wheels lubrication...................158
			3.6.34	Cleaning of the air cooler..............................................159
			3.6.35	Air conditioning compressor mounting check..............................159
			3.6.36	Gearbox oil change......................................................160
			3.6.37	Oil in differential change..............................................161
			3.6.38	Air drier replacement...................................................162
		Every 2000 hours of operation (2 years)............................................163
			3.6.39	Oil in rear axle change.................................................163
			3.6.40	Hydraulic oil and filter change.........................................165
			3.6.41	Oil in front axle hydraulic cylinders change............................168
			3.6.42	Brake fluid change......................................................169
			3.6.43	Air conditioning system check...........................................171
		Every 6000 hours of operation (4 years)............................................172
			3.6.44	Engine cooling liquid change............................................172
		Maintenance if required............................................................174
			3.6.45	Water from separator draining...........................................174
			3.6.46	Fuel system venting.....................................................175
			3.6.47	Coolers cleaning........................................................176
			3.6.48	Regeneration of clogged catalyst SCR (Selective Catalytic Reduction)....177
			3.6.49	Refilling the oil level in the front axle hydraulic cylinders...........178
			3.6.50	Sprinkling filter cleaning..............................................180
			3.6.51	Brush scrapers cleaning.................................................181
			3.6.52	Check of wheel nuts for tightening......................................181
			3.6.53	Machine cleaning........................................................182
			3.6.54	Air collector inspection................................................183
			3.6.55	Charging of the battery.................................................184
			3.6.56	Screw connection tightening check.......................................185
	3.7	Defects............................................................................187
	3.8	Annexes............................................................................188
		Wiring Diagram.....................................................................188
		Wiring diagram Aftertreatment......................................................194
		Hydraulics Diagram.................................................................196
		Air Distribution...................................................................198
		Table of spare parts...............................................................200