Ammann AP 240 Pneu Tyred Roller Operating Manual 3001576 - PDF

AMMANN AP 240 PNEU TYRED ROLLER CUMMINS QSB3.3-C99 EU STAGE IIIA / U.S. EPA Tier 3 OPERATING MANUAL 3001576 – PDF DOWNLOAD

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AMMANN AP 240 PNEU TYRED ROLLER CUMMINS QSB3.3-C99 EU STAGE IIIA / U.S. EPA Tier 3 OPERATING MANUAL 3001576 – PDF DOWNLOAD

Language : English
Pages :182 
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

AMMANN AP 240 PNEU TYRED ROLLER CUMMINS QSB3.3-C99 EU STAGE IIIA / U.S. EPA Tier 3 OPERATING MANUAL 3001576 – PDF DOWNLOAD

Content........................................................................................  8
1.	SPECIFICATION MANUAL........................................................................ 13
	1.1.	Basic Data............................................................................ 14
	1.2.	Dimensional machine drawing........................................................... 16
	1.3.	Technical data........................................................................ 19
2.	OPERATION MANUAL............................................................................ 25
	2.1.	Main Safety Measures.................................................................. 27
		2.1.1.	Safety measures during Machine operation........................................ 27
		2.1.1.1.	Compaction Work Commencement.................................................. 27
		2.1.1.2.	Work in the dangerous area.................................................... 27
		2.1.1.3	Ensurance of safety measures by the owner...................................... 28
		2.1.1.4.	ROPS.......................................................................... 28
		2.1.2.	Requirements for qualification of driver........................................ 29
		2.1.3.	Duties of the driver............................................................ 30
		2.1.4.	Forbidden activities – safety and guarantee..................................... 31
		2.1.5.	Safety inscriptions and symbols used on the Machine............................. 32
		2.1.6.	Hand signals.................................................................... 36
	2.2.	Ecological and hygienic principles.................................................... 39
		2.2.1.	Hygienic principles............................................................. 39
		2.2.2.	Ecological principles........................................................... 39
	2.3.	Machine preservation and storage...................................................... 40
		2.3.1.	Short-term preservation and storage for a period of 1 – 2 months................ 40
		2.3.2.	Preservation and storage for the period over 2 months long...................... 40
		2.3.3.	Dewaxing and inspection of a supplied machine................................... 41
	2.4.	Machine disposal following its life cycle end......................................... 42
	2.5.	Machine Description................................................................... 43
	2.6.	Controllers & Control Instruments..................................................... 44
		2.6.1.	Power View control ............................................................. 57
	2.7.	Machine Control and Usage............................................................. 67
		2.7.1.	Engine starting................................................................. 68
		2.7.2.	Travel & Reversation............................................................ 70
		2.7.3.	Emergency stop of the Machine................................................... 73
		2.7.4.	How to stop the Machine and the engine.......................................... 74
		2.7.5.	Machine parking................................................................. 75
		2.7.6.	Watering and scrapers........................................................... 76
		2.7.7.	Additional weighting of the machine............................................. 76
		2.7.8.	Edge Cutter..................................................................... 77
	2.8.	How to transport the Machine.......................................................... 78
		2.8.1.	Loading the machine............................................................. 79
		2.8.1.1.	Loading the machine using a ramp.............................................. 79
		2.8.1.2.	Loading the machine using a crane............................................. 79
	2.9.	Machine work under heavy conditions................................................... 80
		2.9.1.	Machine towing.................................................................. 80
		2.9.2.	Machine operation during its running-in period.................................. 82
		2.9.3.	Machine operation at low temperatures........................................... 82
		2.9.4.	Machine work under high temperatures and humidity............................... 82
		2.9.5.	Machine work in high altitudes.................................................. 82
		2.9.6.	Work of the machine in the dusty environment.................................... 82
3.	MAINTENANCE MANUAL.......................................................................... 85
	3.1.	Safety standards and other maintenance regulations ................................... 87
		3.1.1.	Safety of machine maintenance................................................... 87
		3.1.2.	Fire precautions during operation media exchanges............................... 87
		3.1.3.	Ecological and hygienic standards............................................... 88
	3.2.	Media Specification................................................................... 89
		3.2.1.	Engine Oil...................................................................... 89
		3.2.2.	Fuel............................................................................ 90
		3.2.3.	Coolant ........................................................................ 91
		3.2.4.	Hydraulic Oil .................................................................. 91
		3.2.5.	Oil – epicyclic transmission incl. torque converter............................. 92
		3.2.6.	Gear Oil ....................................................................... 92
		3.2.7.	Brake Fluid..................................................................... 92
		3.2.8.	Lube Grease..................................................................... 92
		3.2.9.	Windscreen Sprayer Liquid....................................................... 92
		3.2.10.	Air-conditioning filling....................................................... 92
	3.3.	Media................................................................................. 93
	3.4.	Lubrication and Maintenance Chart..................................................... 94
	3.5.	Lubrication and Service Plan ......................................................... 97
	3.6.	Lubrication and Maintenance Operations................................................ 98
		Every 20 hours of operation (daily).................................................... 99
			3.6.1.	Engine oil level check...................................................... 99
			3.6.2.	Engine cooling liquid level check...........................................100
			3.6.3.	Crankcase breather tube.....................................................100
			3.6.4.	Fan condition check and engine belt check...................................101
			3.6.5.	Air filter dust valve check.................................................102
			3.6.6.	Hydraulic oil level check...................................................102
			3.6.7.	Brake fluid check...........................................................103
			3.6.8.	Water tank refill...........................................................104
			3.6.9.	Water separator cleaning....................................................104
			3.6.10.	Oil in the gearbox check...................................................105
			3.6.11.	Warning and control devices check..........................................106
			3.6.12.	Check of the front axle....................................................108
		Every 100 hours of operation (weekly)..................................................109
			3.6.13.	Tyre pressure check........................................................109
			3.6.14.	Check of the oil level in the front axle hydraulic cylinders...............110
		Every 250 hours of operation (3 months)................................................111
			3.6.15.	Engine oil change..........................................................111
			3.6.16.	Engine induction manifold and air filter sensor check......................113
			3.6.17.	Battery check..............................................................115
			3.6.18.	Machine lubrication........................................................117
		Every 500 hours of operation (6 months)................................................119
			3.6.19.	Fuel filters replacement...................................................119
			3.6.20.	Engine cooling liquid check................................................121
			3.6.21.	Gearbox oil filter replacement.............................................122
			3.6.22.	Oil in differential and oil in rear axle check.............................123
			3.6.23.	Wiring check...............................................................123
			3.6.24.	Checking the air-conditioning coolant level................................124
			3.6.25.	Air filter elements replacement............................................125
			3.6.26.	 Filter of the cab ventilation replacement.................................127
			3.6.27.	Air filter of the air conditioning system replacement......................128
		Every 1000 hours of operation (1 year).................................................129
			3.6.28.	Brake shoes adjustment.....................................................129
			3.6.29.	KM nuts tightening check and front wheels lubrication......................132
			3.6.30.	Hydraulic accumulator check................................................133
			3.6.31.	Engine belt check..........................................................134
			3.6.32.	Inspection of the air-conditioning compressor and air-conditioning belt....135
			3.6.33.	Gearbox oil change.........................................................136
			3.6.34.	Oil in differential change.................................................137
			3.6.35.	Air drier replacement......................................................138
		Every 2000 hours of operation (2 years)................................................139
			3.6.36.	Valve clearance adjustment.................................................139
			3.6.37.	Oil in rear axle change....................................................139
			3.6.38.	Hydraulic oil and filter change............................................141
			3.6.39.	Oil in front axle hydraulic cylinders change...............................145
			3.6.40.	Brake fluid change.........................................................146
			3.6.41.	Engine cooling liquid change...............................................148
			3.6.42.	Compressor check...........................................................150
			3.6.43.	Air conditioning system check..............................................151
		Maintenance if required................................................................152
			3.6.44.	Water from separator draining..............................................152
			3.6.45.	Fuel system venting........................................................153
			3.6.46.	Coolers cleaning...........................................................154
			3.6.47.	Refilling the oil level in the front axle hydraulic cylinders..............155
			3.6.48.	Sprinkling filter cleaning.................................................157
			3.6.49.	Brush scrapers cleaning....................................................157
			3.6.50.	Machine cleaning...........................................................158
			3.6.51.	Check of wheel nuts for tightening.........................................159
			3.6.52.	Air collector inspection...................................................159
			3.6.53.	Charging of the battery....................................................160
			3.6.54.	Screw connection tightening check..........................................161
	3.7.	Defects...............................................................................163
	3.8.	Annexes...............................................................................164
		3.8.1.	Wiring Diagram..................................................................164
		3.8.2.	Hydraulics Diagram..............................................................170
		3.8.3.	Air Distribution................................................................172
		3.8.4.	Table of spare parts............................................................174