AMMANN AP 240 PNEU TYRED ROLLER WORKSHOP MANUAL 3001576 - PDF

AMMANN AP 240 PNEU TYRED ROLLER CUMMINS QSB3.3-C99 EU Stage IIIA / U.S. EPA Tier 3 WORKSHOP MANUAL 3001576 – PDF DOWNLOAD

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AMMANN AP 240 PNEU TYRED ROLLER CUMMINS QSB3.3-C99 EU Stage IIIA / U.S. EPA Tier 3 WORKSHOP MANUAL 3001576 – PDF DOWNLOAD

Language : English
Pages :254
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

AMMANN AP 240 PNEU TYRED ROLLER CUMMINS QSB3.3-C99 EU Stage IIIA / U.S. EPA Tier 3 WORKSHOP MANUAL 3001576 – PDF DOWNLOAD

Preface..........................................................  3
Contents.........................................................  4
1.	Introduction..................................................  7
2.	Safety precautions and instructions........................... 11
	2.1.	Safety measures during Machine repair or inspection..... 12
	2.2.	Safety precautions during work on hydraulic circuits.... 13
	2.3.	Safety precautions during work on fuel system........... 14
	2.4.	Safety precautions during work on wiring................ 14
	2.5.	Welding work on the Machine............................. 15
	2.6.	Gaskets................................................. 15
	2.7.	Tightening torques...................................... 15
	2.8.	Eco measures and hygienic principles.................... 16
	2.9.	Fire precautions........................................ 17
3.	Machine description........................................... 19
4.	Specification manual.......................................... 23
	4.1.	Basic data.............................................. 24
	4.2.	Dimensional chart of the Machine........................ 26
	4.3.	Technical Data.......................................... 29
5.	Specification of fluids....................................... 33
6.	Lubrication and Maintenance Chart............................. 41
7.	Engine........................................................ 47
	7.1.	Media................................................... 50
	7.2.	Engine removal.......................................... 51
	7.3.	How to reinstall the engine ............................ 76
	7.4.	Fixtures................................................ 76
	7.5.	Troubleshooting......................................... 77
	7.6.	CLARK transmission troubleshooting ..................... 79
8.	How to replace radiators and cooler........................... 81
	8.1.	Compressed air radiator................................. 83
	8.2.	Cooling liquid radiator................................. 87
9.	Rear axle..................................................... 89
	9.1.	Specifications.......................................... 90
	9.2.	How to remove axle from the Machine..................... 91
	9.3.	How to remove axle......................................101
	9.4.	How to assemble the axle................................108
		9.4.1.	How to assemble drive casing......................108
		9.4.2.	How to reinstall the final drive..................115
		9.4.3.	How to install axle into the Machine..............117
	9.5.	Fixtures................................................118
10.	Front axle...................................................119
	10.1.	How to remove axle from the Machine....................121
	10.2.	How to remove wheel hubs, bearings, oil seals..........124
	10.3.	How to replace packing material of front axle..........126
	10.4.	Mounting the wheel hubs and bearings...................138
	10.5.	Lever mechanism........................................146
	10.6.	Fixtures...............................................149
11.	Steering.....................................................153
	11.1.	Steering pump..........................................156
	11.2.	Servosteering .........................................158
	11.3.	Steering column........................................158
	11.4.	Hydraulic cylinder.....................................159
	11.5.	How to adjust front axle geometry......................164
	11.6.	Fill hydraulic cylinders...............................165
	11.7.	Fixtures...............................................166
12.	Brake system.................................................167
	12.1.	Operating brake........................................168
	12.2.	Parking brake..........................................179
13.	Replace sets on the Machine..................................187
	13.1.	How to replace air drier...............................188
	13.2.	How to replace hydraulic accumulator ..................190
	13.3.	How to replace hydraulic tank..........................191
	13.4.	How to remove compressor hydromotor....................192
	13.5.	How to remove steering pump............................196
	13.6.	How to remove edge cutter..............................198
14.	Wiring.......................................................201
	14.1.	Description............................................202
	14.2.	Battery................................................203
	14.3.	Alternator.............................................203
	14.4.	Starter................................................203
15.	Optional equipment...........................................205
	15.1	Additional weight removal...............................206
	15.2	Additional weighting of the machine with water..........210
16.	Annexes......................................................213
	Confirm bolt connections are tightened.......................214
	Wiring Diagram...............................................216
	Layout of wiring elements at the Machine.....................223
	Hydraulics Diagram...........................................224
	Air Distribution.............................................226
	Harnesses....................................................228