AMMANN AP 240 PNEU TYRED ROLLER WORKSHOP MANUAL 3027199 PDF

AMMANN AP 240 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f WORKSHOP MANUAL 3027199 – PDF DOWNLOAD

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AMMANN AP 240 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f WORKSHOP MANUAL 3027199 – PDF DOWNLOAD

Language : English
Pages :264
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

AMMANN AP 240 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f WORKSHOP MANUAL 3027199 – PDF DOWNLOAD

Preface.........................................................  3
Contents........................................................  4
1	Introduction..................................................  7
2	Safety precautions and instructions........................... 11
	2.1	Safety measures during Machine repair or inspection..... 12
	2.2	Safety precautions during work on hydraulic circuits.... 13
	2.3.	Safety precautions during work on fuel system.......... 14
	2.4	Safety precautions during work on wiring................ 14
	2.5	Welding work on the Machine............................. 15
	2.6	Gaskets................................................. 15
	2.7	Tightening torques...................................... 15
	2.8	Eco measures and hygienic principles.................... 16
	2.9	Fire precautions........................................ 17
3	Machine description........................................... 19
4	Specification manual.......................................... 23
	4.1	Basic data.............................................. 24
	4.2	Dimensional chart of the Machine........................ 26
	4.3	Technical Data.......................................... 29
5	Specification of fluids....................................... 33
	5.1	Engine oil.............................................. 35
	5.2	Fuel.................................................... 36
	5.3	Coolant................................................. 36
	5.4	Hydraulic oil........................................... 37
	5.5	Oil - planetary gear with torque converter.............. 37
	5.6	Transmission oil........................................ 37
	5.7	DEF (AdBlue)............................................ 37
	5.8	Brake fluid............................................. 37
	5.9	Lubricating grease...................................... 38
	5.10	Screen washer fluid.................................... 38
	5.11	Air-conditioning filling............................... 38
	5.12	Emulsion............................................... 38
	5.13	Media.................................................. 39
6	Engine........................................................ 41
	6.1	Removal of the water tank............................... 53
	6.2	Removal of ROPS......................................... 55
	6.3	Removal of the bonnet................................... 56
	6.4	Removal of the cab...................................... 57
	6.5	Removal of the front panel and platform................. 60
	6.6	Engine removal.......................................... 68
	6.7	Troubleshooting......................................... 79
	6.8	CLARK transmission troubleshooting ..................... 84
7	Cooler........................................................ 85
	7.1	Removal of the cooler................................... 92
8	Rear axle..................................................... 99
	8.1	Specifications..........................................100
	8.2	How to remove axle from the Machine.....................103
	8.3	How to remove axle......................................113
	8.4	How to assemble the axle................................120
	8.5	Fixtures................................................130
9	Front axle....................................................131
	9.1	How to remove axle from the Machine.....................133
	9.2	How to remove wheel hubs, bearings, oil seals...........136
	9.3	How to replace packing material of front axle...........138
	9.4	Mounting the wheel hubs and bearings....................150
	9.5	Lever mechanism.........................................158
	9.6	Fixtures................................................161
10	Steering.....................................................165
	10.1	Steering pump..........................................168
	10.2	Servosteering .........................................170
	10.3	Steering column........................................170
	10.4	Hydraulic cylinder.....................................171
	10.5	How to adjust front axle geometry......................176
	10.6	Fill hydraulic cylinders...............................177
	10.7	Fixtures...............................................178
11	Brake system.................................................179
	11.1	Operating brake........................................180
	11.2	Parking brake..........................................191
12	Replace sets on the Machine..................................199
	12.1	How to replace air drier...............................200
	12.3	How to replace hydraulic tank..........................202
	12.4	How to remove compressor hydromotor....................203
	12.5	How to remove steering pump............................207
	12.6	How to remove edge cutter..............................208
13	Wiring.......................................................211
	13.1	Description............................................212
	13.2	Battery................................................213
	13.3	Alternator.............................................213
	13.4	Starter................................................213
14	Optional equipment...........................................215
	14.1	Thermal insulation installation........................216
15	Annexes......................................................221
	15.1	Confirm bolt connections are tightened.................222
	15.2	Wiring Diagram.........................................224
	15.3	Wiring diagram Aftertreatment..........................230
	15.4	Hydraulics Diagram.....................................232
	15.5	Air Distribution.......................................234
	15.6	Harnesses..............................................236