Ammann ARP 95 Deutz TCD3.6 L4 EU Stage IV / US EPA Tier 4f Tandem Roller Operating Manual - PDF

Ammann ARP 95 Deutz TCD3.6 L4 EU Stage IV / US EPA Tier 4f Tandem Roller Operating Manual SN 4232007 – PDF DOWNLOAD

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Ammann ARP 95 Deutz TCD3.6 L4 EU Stage IV / US EPA Tier 4f Tandem Roller Operating Manual SN 4232007 – PDF DOWNLOAD

Language : English
Pages : 222
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARP 95 Deutz TCD3.6 L4 EU Stage IV / US EPA Tier 4f Tandem Roller Operating Manual SN 4232007 – PDF DOWNLOAD

Contents.......................................................................................  8
1	SPECIFICATION MANUAL......................................................................... 13
	1.1	Basic data............................................................................. 14
	1.2	Dimensional drawing of the machine..................................................... 16
	1.3	Technical data......................................................................... 20
	1.4	Optional equipment..................................................................... 23
		1.4.1	Edge cutter...................................................................... 24
		1.4.2	ACE FORCE........................................................................ 25
		1.4.3	Printer for ACE FORCE............................................................ 25
		1.4.4	Ammann spreader.................................................................. 25
		1.4.5	Air-conditioning system.......................................................... 26
		1.4.6	Beacon........................................................................... 26
		1.4.7	Infrathermometer................................................................. 26
		1.4.8	Fire extinguisher................................................................ 27
		1.4.9	Telematics readiness............................................................. 27
		1.4.10	ACE PRO......................................................................... 27
2	OPERATING MANUAL............................................................................. 29
	2.1	Main safety precautions................................................................ 31
		2.1.1	Safety precautions during operation of the machine............................... 31
		2.1.1.1	Before compacting works are started............................................ 31
		2.1.1.2	Work in the dangerous area..................................................... 31
		2.1.1.3	Ensurance of safety measures by the provider................................... 32
		2.1.1.4 	Cab with integrated ROPS...................................................... 32
		2.1.2	Requirements for the machine driver’s qualification.............................. 33
		2.1.3	Driver's obligations............................................................. 34
		2.1.4	Forbidden activities – safety and guarantee...................................... 35
		2.1.5	Safety notices and signs applied on the machine ................................. 36
		2.1.6	Manual signals................................................................... 42
	2.2	Environmental and hygiene principles................................................... 45
		2.2.1	Hygiene principles .............................................................. 45
		2.2.2	Environmental principles ........................................................ 45
	2.3	Preservation and storage............................................................... 46
		2.3.1	Short-term preservation and storage for 1–2 months............................... 46
		2.3.2	Preservation and storage of the machine for a period over 2 months............... 46
		2.3.3	Depreservation and inspection of the delivered machine........................... 47
	2.4	Machine disposal after its service life................................................ 49
	2.5	Machine description.................................................................... 50
	2.6	Controls and checking instruments...................................................... 52
		2.6.1	Display control.................................................................. 72
	2.7	Machine operation and use.............................................................. 84
		2.7.1	Engine start..................................................................... 85
		2.7.2	Drive and reverse drive.......................................................... 89
		2.7.3	Stopping the machine and engine.................................................. 97
		2.7.4	Machine emergency stop........................................................... 97
		2.7.5	Machine parking.................................................................. 99
		2.7.6	Sprinkling....................................................................... 99
		2.7.6.1	Water sprinkling............................................................... 99
		2.7.6.2	Emulsion sprinkling (Combi version)............................................101
		2.7.7	Cab lifting and lowering.........................................................102
		2.7.8	Ammann edge cutter (optional)....................................................109
		2.7.9	Ammann spreader (optional) ......................................................110
		2.7.10	Infrathermometer (optional).....................................................111
		2.7.11	Printer for ACE FORCE (optional equipment)......................................111
	2.8.	Machine transport.....................................................................112
		2.8.1	Loading the machine .............................................................113
		2.8.1.1	Loading the machine using a ramp...............................................113
		2.8.1.2	Change of the driving direction – turned workplace.............................114
		2.8.1.3	Loading the machine using a crane..............................................115
	2.9	Special conditions to use the machine..................................................116
		2.9.1	Towing the machine...............................................................116
		2.9.2 	Machine operation during the initial run-in period..............................120
		2.9.3 	Machine operation at low temperatures...........................................120
		2.9.4	Machine operation at higher temperatures and humidity............................120
		2.9.5	Machine operation at higher altitudes............................................120
		2.9.6	Machine operation in dusty environment...........................................121
		2.9.7	Driving with vibration on compacted and hard materials...........................121
3	MAINTENANCE MANUAL...........................................................................123
	3.1	Safety and other measures during maintenance of the machine............................125
		3.1.1	Safety during machine maintenance................................................125
		3.1.2	Fire protection when operating fluids are changed................................125
		3.1.3	Environmental and hygiene principles.............................................126
	3.2	Specification of operating fluids......................................................127
		3.2.1	Engine oil ......................................................................127
		3.2.2	Fuel.............................................................................128
		3.2.3	Coolant..........................................................................129
		3.2.4	Hydraulic oil....................................................................130
		3.2.5	Gear oil.........................................................................130
		3.2.6	Lubricating grease...............................................................130
		3.2.7	Screen washer fluid..............................................................130
		3.2.8	Drum coolant.....................................................................131
		3.2.9	Air-conditioning filling.........................................................131
		3.2.10	Vibrator oil....................................................................131
		3.2.11	Emulsion........................................................................131
		3.2.12	DEF (AdBlue) ...................................................................132
	3.3	Fluids.................................................................................133
	3.4	Lubrication and maintenance chart......................................................134
	3.5	Lubrication plan.......................................................................136
	3.6	Lubrication and maintenance operations.................................................138
		Every 20 hours of operation (daily)....................................................139
			3.6.1	Checking the oil in the engine...............................................139
			3.6.2	Engine tightness check ......................................................139
			3.6.3	Engine coolant check.........................................................140
			3.6.4	Checking the dust valve of the air filter....................................141
			3.6.5	Fan inspection ..............................................................141
			3.6.6	Fuel check...................................................................142
			3.6.7	Checking the oil in the hydraulic tank.......................................143
			3.6.8	Sprinkling tank refilling....................................................143
			3.6.9	Check of the sprinkling nozzles..............................................144
			3.6.10	Check of warning and checking devices ......................................145
			3.6.11	Checking the exhaust system for tightness...................................148
			3.6.12	(Air-conditioning) belt check...............................................148
			3.6.13	DEF (AdBlue) level check....................................................149
		Every 100 hours of operation (weekly)..................................................152
			3.6.14	Tyre pressure check ARP 95C, ARP 95C ACE....................................152
			3.6.15	Sprinkling filter cleaning..................................................153
		Every 250 hours of operation (every 3 months)..........................................155
			3.6.16	Machine lubrication.........................................................155
		Every 500 hours of operation (every 6 months)..........................................157
			3.6.17	Inspection of the engine cooling circuit ...................................157
			3.6.18	Checking the engine belt....................................................158
			3.6.19	Engine oil change...........................................................158
			3.6.20	Checking the intake pipe of the engine......................................161
			3.6.21	Engine coolant concentration check..........................................161
			3.6.22	Electrical installation check...............................................161
			3.6.23	Fuel filter replacement.....................................................162
			3.6.24	Replacement of air filter cartridges .......................................164
			3.6.25	Cab ventilation filter cleaning.............................................166
			3.6.26	Coolant level check (air-conditioning)......................................166
			3.6.27	Checking the sensor of the air filter.......................................167
			3.6.28	Cleaning the water separator on the fuel filter.............................168
			3.6.29	DEF (AdBlue) filter replacement.............................................169
		Every 1000 hours of operation (yearly).................................................171
			3.6.30	Checking the engine belt....................................................171
			3.6.31	Damping system check .......................................................172
			3.6.32	Cleaning the water tank.....................................................173
			3.6.33	Air cooler cleaning.........................................................174
			3.6.34	Checking the engine.........................................................175
			3.6.35	Engine and machine diagnostics..............................................175
			3.6.36	Oil change in gearboxes.....................................................176
			3.6.37	Oil change in vibrators.....................................................177
			3.6.38	(Air-conditioning) belt check...............................................178
			3.6.39	Checking the compressor for mounting (air-conditioning).....................179
			3.6.40	Battery check...............................................................180
		Every 2000 hours of operation (every 2 years)..........................................182
			3.6.41	Hydraulic oil change........................................................182
			3.6.42	Vent plug replacement.......................................................187
			3.6.43	Remplacement du filtre ACE pro..............................................187
		Every 6000 hours of operation (every 4 years)..........................................188
			3.6.44	Engine coolant change ......................................................188
		Maintenance as required................................................................190
			3.6.45	Fuel system venting ........................................................190
			3.6.46	Cooler cleaning.............................................................191
			3.6.47	Draining water from the sprinkling circuit before the winter season ........192
			3.6.48 	Scraper adjustment.........................................................194
			3.6.49	Cleaning the machine........................................................196
			3.6.50	Checking the screw connections for tightening...............................196
			3.6.51	Regeneration of the clogged SCR catalyst (Selective Catalytic Reduction)....199
			3.6.52	DPF (Diesel Particulate Filter) regeneration................................200
	3.7	Troubleshooting........................................................................201
	3.8	Appendices.............................................................................202
		Wiring diagram ARP 95..................................................................202
		Wiring diagram ARP 95 ACE..............................................................208
		Hydraulic system diagram ARP 95........................................................210
		Hydraulic system diagram ARP 95C.......................................................212
		Hydraulic system diagram ARP 95 ACE....................................................214
		Hydraulic system diagram ARP 95C ACE...................................................216
		Table of spare parts for regular maintenance...........................................218
		Content of the filter set after 500 hours (4-37967)....................................219
		Content of the filter set after 2000 hours (4-37968)...................................219