Ammann ARP 95 Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Tandem Roller Operating Manual 3031328

Ammann ARP 95 Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Tandem Roller Operating Manual 3031328 – PDF DOWNLOAD

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Ammann ARP 95 Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Tandem Roller Operating Manual 3031328 – PDF DOWNLOAD

Language : English
Pages : 272
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARP 95 Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Tandem Roller Operating Manual 3031328 – PDF DOWNLOAD

Contents.......................................................................................  8
1	SPECIFICATION MANUAL......................................................................... 13
	1.1	Basic data............................................................................. 14
	1.2	Dimensional drawing of the machine..................................................... 16
	1.3	Technical data......................................................................... 20
	1.4	Optional equipment..................................................................... 23
		1.4.1	Edge cutter...................................................................... 24
		1.4.2	ACE FORCE........................................................................ 24
		1.4.3	Ammann spreader.................................................................. 24
		1.4.4	Air-conditioning system.......................................................... 25
		1.4.5	Beacon........................................................................... 25
		1.4.6	Infrathermometer................................................................. 25
		1.4.7	Fire extinguisher................................................................ 26
		1.4.8	Telematics readiness............................................................. 26
		1.4.10	ACE PRO......................................................................... 26
2	OPERATING MANUAL............................................................................. 29
	2.1	Main safety precautions................................................................ 31
		2.1.1	Safety precautions during operation of the machine............................... 31
		2.1.1.1	Before compacting works are started............................................ 31
		2.1.1.2	Work in the dangerous area..................................................... 31
		2.1.1.3	Ensurance of safety measures by the provider................................... 32
		2.1.1.4 	Cab with integrated ROPS...................................................... 32
		2.1.2	Requirements for the machine driver’s qualification.............................. 33
		2.1.3	Driver's obligations............................................................. 34
		2.1.4	Forbidden activities – safety and guarantee...................................... 35
		2.1.5	Safety notices and signs applied on the machine ................................. 36
		2.1.6	Manual signals................................................................... 42
	2.2	Environmental and hygiene principles................................................... 45
		2.2.1	Hygiene principles .............................................................. 45
		2.2.2	Environmental principles ........................................................ 45
	2.3	Preservation and storage............................................................... 46
		2.3.1	Short-term preservation and storage for 1–2 months............................... 46
		2.3.2	Preservation and storage of the machine for a period over 2 months............... 46
		2.3.3	Depreservation and inspection of the delivered machine........................... 47
	2.4	Machine disposal after its service life................................................ 49
	2.5	Machine description.................................................................... 50
	2.6	Controls and checking instruments...................................................... 52
		2.6.1	Display control.................................................................. 72
	2.7	Machine operation and use.............................................................. 84
		2.7.1	Engine start..................................................................... 85
		2.7.2	Drive and reverse drive.......................................................... 89
		2.7.3	Stopping the machine and engine.................................................. 97
		2.7.4	Machine emergency stop........................................................... 97
		2.7.5	Machine parking.................................................................. 99
		2.7.6	Sprinkling....................................................................... 99
		2.7.6.1	Water sprinkling............................................................... 99
		2.7.6.2	Emulsion sprinkling (Combi version)............................................101
		2.7.7	Cab lifting and lowering.........................................................102
		2.7.8	Ammann edge cutter (optional)....................................................109
		2.7.9	Ammann spreader (optional) ......................................................110
		2.7.10	Infrathermometer (optional).....................................................111
		2.7.11	ACE FORCE (optional)............................................................112
		2.7.11.1	Parameters setting screen.....................................................114
		2.7.11.2	Double (chaotic) drum rebound.................................................115
	2.8.	Machine transport.....................................................................116
		2.8.1	Loading the machine .............................................................117
		2.8.1.1	Loading the machine using a ramp...............................................117
		2.8.1.2	Change of the driving direction – turned workplace.............................118
		2.8.1.3	Loading the machine using a crane..............................................119
	2.9	Special conditions to use the machine..................................................120
		2.9.1	Towing the machine...............................................................120
		2.9.2 	Machine operation during the initial run-in period..............................124
		2.9.3 	Machine operation at low temperatures...........................................124
		2.9.4	Machine operation at higher temperatures and humidity............................124
		2.9.5	Machine operation at higher altitudes............................................124
		2.9.6	Machine operation in dusty environment...........................................125
		2.9.7	Driving with vibration on compacted and hard materials...........................125
3	MAINTENANCE MANUAL...........................................................................127
	3.1	Safety and other measures during maintenance of the machine............................129
		3.1.1	Safety during machine maintenance................................................129
		3.1.2	Fire protection when operating fluids are changed................................129
		3.1.3	Environmental and hygiene principles.............................................130
	3.2	Specification of operating fluids......................................................131
		3.2.1	Engine oil ......................................................................131
		3.2.2	Fuel.............................................................................132
		3.2.3	Coolant..........................................................................133
		3.2.4	Hydraulic oil....................................................................134
		3.2.5	Gear oil.........................................................................134
		3.2.6	Lubricating grease...............................................................134
		3.2.7	Screen washer fluid..............................................................134
		3.2.8	Drum coolant.....................................................................135
		3.2.9	Air-conditioning filling.........................................................135
		3.2.10	Vibrator oil....................................................................135
		3.2.11	Emulsion........................................................................135
		3.2.12	DEF (AdBlue) ...................................................................135
	3.3	Fluids.................................................................................136
	3.4	Lubrication and maintenance chart......................................................137
	3.5	Lubrication plan.......................................................................140
	3.6	Lubrication and maintenance operations.................................................142
		Every 20 hours of operation (daily)....................................................143
			3.6.1	Checking the oil in the engine...............................................143
			3.6.2	Engine tightness check ......................................................143
			3.6.3	Engine coolant check.........................................................144
			3.6.4	Checking the dust valve of the air filter....................................145
			3.6.5	Fan inspection ..............................................................145
			3.6.6	Fuel check...................................................................146
			3.6.7	Checking the oil in the hydraulic tank.......................................147
			3.6.8	Sprinkling tank refilling....................................................147
			3.6.9	Check of the sprinkling nozzles..............................................148
			3.6.10	Check of warning and checking devices ......................................149
			3.6.11	Checking the exhaust system for tightness...................................151
			3.6.12	(Air-conditioning) belt check...............................................151
			3.6.13	DEF (AdBlue) level check....................................................152
			3.6.14	Brake test..................................................................155
			3.6.14.1	Check of the parking brake................................................155
			3.6.14.2	Check of the emergency brake..............................................156
			3.6.14.3	Check of the service brake................................................157
			3.6.15	Check of the tightness of the fuel and hydraulic system.....................158
		Every 100 hours of operation...........................................................159
			3.6.16	Tyre pressure check ARP 95C, ARP 95C ACE....................................159
			3.6.17	Sprinkling filter cleaning..................................................160
		Every 250 hours of operation...........................................................162
			3.6.18	Machine lubrication.........................................................162
			3.6.19	Seat switch check...........................................................164
		Every 500 hours of operation, but at least once a year.................................165
			3.6.20	Inspection of the engine cooling circuit ...................................165
			3.6.21	Checking the engine belt....................................................166
			3.6.22	Engine oil change...........................................................166
			3.6.23	Checking the intake pipe of the engine......................................169
			3.6.24	Engine coolant concentration check..........................................169
			3.6.25	Electrical installation check...............................................169
			3.6.26	Fuel filter replacement.....................................................170
			3.6.27	Replacement of air filter cartridges .......................................172
			3.6.28	Cab ventilation filter cleaning.............................................174
			3.6.29	Coolant level check (air-conditioning)......................................174
			3.6.30	Checking the sensor of the air filter.......................................175
			3.6.31	Cleaning the water separator on the fuel filter.............................176
		Every 1000 hours of operation..........................................................177
			3.6.32	DEF (AdBlue) filter replacement.............................................177
			3.6.33	Checking the engine belt....................................................179
			3.6.34	Damping system check .......................................................180
			3.6.35	Cleaning the water tank.....................................................181
			3.6.36	Air cooler cleaning.........................................................182
			3.6.37	Checking the engine.........................................................183
			3.6.38	Engine and machine diagnostics..............................................183
			3.6.39	Oil change in gearboxes.....................................................184
			3.6.40	Oil change in vibrators.....................................................185
			3.6.41	(Air-conditioning) belt check...............................................186
			3.6.42	Checking the compressor for mounting (air-conditioning).....................187
			3.6.43	Battery check...............................................................188
		Every 2000 hours of operation..........................................................190
			3.6.44	Hydraulic oil change........................................................190
			3.6.45	Vent plug replacement.......................................................195
			3.6.46	ACE pro filter replacement..................................................195
		Every 6000 hours of operation..........................................................196
			3.6.47	Engine coolant change ......................................................196
		Maintenance as required................................................................198
			3.6.48	Fuel system venting ........................................................198
			3.6.49	Cooler cleaning.............................................................199
			3.6.50	Draining water from the sprinkling circuit before the winter season ........200
			3.6.51 	Scraper adjustment.........................................................202
			3.6.52	Cleaning the machine........................................................204
			3.6.53	Checking the screw connections for tightening...............................205
			3.6.54	Charging of the battery.....................................................207
			3.6.55	Regeneration of the clogged SCR catalyst (Selective Catalytic Reduction)....208
			3.6.56	DPF (Diesel Particulate Filter) regeneration................................209
	3.7	Troubleshooting........................................................................211
		Error codes............................................................................212
		Machine error codes....................................................................212
		Engine error codes.....................................................................215
	3.8	Appendices.............................................................................250
		Wiring diagram ARP 95..................................................................250
		Wiring diagram ARP 95 ACE..............................................................256
		Hydraulic system diagram ARP 95........................................................258
		Hydraulic system diagram ARP 95C.......................................................260
		Hydraulic system diagram ARP 95 ACE....................................................262
		Hydraulic system diagram ARP 95C ACE...................................................264
		Table of spare parts for regular maintenance...........................................266
		Content of the filter set after 500 hours (4-37967)....................................267
		Content of the filter set after 1000 hours (4-760276)..................................267
		Content of the filter set after 2000 hours (4-37968)...................................268