Ammann ARP 95 Tandem Roller Deutz Tier 4 Final Operating Manual PDF

Ammann ARP 95 Tandem Roller Deutz Tier 4 Final Operating Manual SN 4232001 – PDF DOWNLOAD

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Ammann ARP 95 Tandem Roller Deutz Tier 4 Final Operating Manual SN 4232001 – PDF DOWNLOAD

Language : English
Pages : 218
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARP 95 Tandem Roller Deutz Tier 4 Final Operating Manual SN 4232001 – PDF DOWNLOAD

Contents....................................................................................... 10
1	SPECIFICATION MANUAL......................................................................... 15
	1.1	Basic data............................................................................. 16
	1.2	Dimensional drawing of the machine..................................................... 18
	1.3	Technical data......................................................................... 22
2	OPERATING MANUAL............................................................................. 27
	2.1	Main safety precautions................................................................ 29
		2.1.1	Safety precautions during operation of the machine............................... 29
		2.1.1.1	Before compacting works are started............................................ 29
		2.1.1.2	Work in the dangerous area..................................................... 29
		2.1.1.3	Ensurance of safety measures by the provider................................... 30
		2.1.1.4 	Cab with integrated ROPS...................................................... 30
		2.1.2	Requirements for the machine driver’s qualification.............................. 31
		2.1.3	Driver's obligations............................................................. 32
		2.1.4	Forbidden activities – safety and guarantee...................................... 33
		2.1.5	Safety notices and signs applied on the machine ................................. 34
		2.1.6	Manual signals................................................................... 39
	2.2	Environmental and hygiene principles................................................... 42
		2.2.1	Hygiene principles .............................................................. 42
		2.2.2	Environmental principles ........................................................ 42
	2.3	Preservation and storage............................................................... 43
		2.3.1	Short-term preservation and storage for 1–2 months............................... 43
		2.3.2	Preservation and storage of the machine for a period over 2 months............... 43
		2.3.3	Depreservation and inspection of the delivered machine........................... 44
	2.4	Machine disposal after its service life................................................ 45
	2.5	Machine description.................................................................... 46
	2.6	Controls and checking instruments...................................................... 48
		2.6.1	Display control.................................................................. 68
	2.7	Machine operation and use.............................................................. 80
		2.7.1	Engine start..................................................................... 81
		2.7.2	Drive and reverse drive.......................................................... 85
		2.7.3	Stopping the machine and engine.................................................. 93
		2.7.4	Machine emergency stop........................................................... 93
		2.7.5	Machine parking.................................................................. 95
		2.7.6	Sprinkling....................................................................... 95
		2.7.6.1	Water sprinkling............................................................... 95
		2.7.6.2	Emulsion sprinkling (Combi version)............................................ 97
		2.7.7	Cab lifting and lowering......................................................... 98
		2.7.8	Ammann edge cutter (optional)....................................................105
		2.7.9	Ammann spreader (optional) ......................................................106
		2.7.10	Infrathermometer (optional).....................................................107
	2.8.	Machine transport.....................................................................108
		2.8.1	Loading the machine .............................................................109
		2.8.1.1	Loading the machine using a ramp...............................................109
		2.8.1.2	Change of the driving direction – turned workplace.............................110
		2.8.1.3	Loading the machine using a crane..............................................111
	2.9	Special conditions to use the machine..................................................112
		2.9.1	Towing the machine...............................................................112
		2.9.2 	Machine operation during the initial run-in period..............................116
		2.9.3 	Machine operation at low temperatures...........................................116
		2.9.4	Machine operation at higher temperatures and humidity............................116
		2.9.5	Machine operation at higher altitudes............................................116
		2.9.6	Machine operation in dusty environment...........................................117
		2.9.7	Driving with vibration on compacted and hard materials...........................117
3	MAINTENANCE MANUAL...........................................................................119
	3.1	Safety and other measures during maintenance of the machine............................121
		3.1.1	Safety during machine maintenance................................................121
		3.1.2	Fire protection when operating fluids are changed................................121
		3.1.3	Environmental and hygiene principles.............................................122
	3.2	Specification of operating fluids......................................................123
		3.2.1	Engine oil ......................................................................123
		3.2.2	Fuel.............................................................................124
		3.2.3	Coolant..........................................................................125
		3.2.4	Hydraulic oil....................................................................126
		3.2.5	Gear oil.........................................................................126
		3.2.6	Lubricating grease...............................................................126
		3.2.7	Screen washer fluid..............................................................126
		3.2.8	Drum coolant.....................................................................127
		3.2.9	Air-conditioning filling.........................................................127
		3.2.10	Vibrator oil....................................................................127
		3.2.11	Emulsion........................................................................127
		3.2.12	DEF (AdBlue) ...................................................................128
	3.3	Fluids.................................................................................129
	3.4	Lubrication and maintenance chart......................................................130
	3.5	Lubrication plan.......................................................................132
	3.6	Lubrication and maintenance operations.................................................134
		Every 20 hours of operation (daily)....................................................135
			3.6.1	Checking the oil in the engine...............................................135
			3.6.2	Engine tightness check ......................................................135
			3.6.3	Engine coolant check.........................................................136
			3.6.4	Checking the dust valve of the air filter....................................137
			3.6.5	Fan inspection ..............................................................137
			3.6.6	Fuel check...................................................................138
			3.6.7	Checking the oil in the hydraulic tank.......................................139
			3.6.8	Sprinkling tank refilling....................................................139
			3.6.9	Check of the sprinkling nozzles..............................................140
			3.6.10	Check of warning and checking devices ......................................141
			3.6.11	Checking the exhaust system for tightness...................................144
			3.6.12	(Air-conditioning) belt check...............................................144
			3.6.13	DEF (AdBlue) level check....................................................145
		Every 100 hours of operation (weekly)..................................................148
			3.6.14	Tyre pressure check.........................................................148
			3.6.15	Sprinkling filter cleaning..................................................149
		Every 250 hours of operation (every 3 months)..........................................151
			3.6.16	Machine lubrication.........................................................151
		Every 500 hours of operation (every 6 months)..........................................153
			3.6.17	Inspection of the engine cooling circuit ...................................153
			3.6.18	Checking the engine belt....................................................154
			3.6.19	Engine oil change...........................................................154
			3.6.20	Checking the intake pipe of the engine......................................157
			3.6.21	Engine coolant concentration check..........................................157
			3.6.22	Electrical installation check...............................................157
			3.6.23	Fuel filter replacement.....................................................158
			3.6.24	Replacement of air filter cartridges .......................................160
			3.6.25	Cab ventilation filter cleaning.............................................162
			3.6.26	Coolant level check (air-conditioning)......................................162
			3.6.27	Checking the sensor of the air filter.......................................163
			3.6.28	Cleaning the water separator on the fuel filter.............................164
			3.6.29	DEF (AdBlue) filter replacement.............................................165
		Every 1000 hours of operation (yearly).................................................167
			3.6.30	Checking the engine belt....................................................167
			3.6.31	Damping system check .......................................................168
			3.6.32	Cleaning the water tank.....................................................169
			3.6.33	Air cooler cleaning.........................................................170
			3.6.34	Checking the engine.........................................................171
			3.6.35	Engine and machine diagnostics..............................................171
			3.6.36	Oil change in gearboxes.....................................................172
			3.6.37	Oil change in vibrators.....................................................173
			3.6.38	(Air-conditioning) belt check...............................................174
			3.6.39	Checking the compressor for mounting (air-conditioning).....................175
			3.6.40	Battery check...............................................................176
		Every 2000 hours of operation (every 2 years)..........................................178
			3.6.41	Hydraulic oil change........................................................178
			3.6.42	Vent plug replacement.......................................................183
		Every 6000 hours of operation (every 4 years)..........................................184
			3.6.43	Engine coolant change ......................................................184
		Maintenance as required................................................................186
			3.6.44	Fuel system venting ........................................................186
			3.6.45	Cooler cleaning.............................................................187
			3.6.46	Draining water from the sprinkling circuit before the winter season ........188
			3.6.47 	Scraper adjustment.........................................................190
			3.6.48	Cleaning the machine........................................................192
			3.6.49	Checking the screw connections for tightening...............................192
			3.6.50	Regeneration of the clogged SCR catalyst (Selective Catalytic Reduction)....195
			3.6.51	DPF (Diesel Particulate Filter) regeneration................................196
	3.7	Troubleshooting........................................................................197
	3.8	Appendices.............................................................................198
		Wiring diagram ARP 95..................................................................198
		Wiring diagram ARP 95 ACE..............................................................204
		Hydraulic system diagram ARP 95........................................................206
		Hydraulic system diagram ARP 95C.......................................................208
		Hydraulic system diagram ARP 95 ACE....................................................210
		Hydraulic system diagram ARP 95C ACE...................................................212
		Table of spare parts for regular maintenance...........................................214
		Content of the filter set after 500 hours (4-37967)....................................215
		Content of the filter set after 2000 hours (4-37968)...................................215