Ammann ARP 95 Tandem Roller Deutz Tier 4 Final Operating Manual SN 4232004 – PDF DOWNLOAD

Ammann ARP 95 Tandem Roller Deutz Tier 4 Final Operating Manual SN 4232004 – PDF DOWNLOAD

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Ammann ARP 95 Tandem Roller Deutz Tier 4 Final Operating Manual SN 4232004 – PDF DOWNLOAD

Language : English
Pages : 220
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARP 95 Tandem Roller Deutz Tier 4 Final Operating Manual SN 4232004 – PDF DOWNLOAD

Contents.......................................................................................  8
1	SPECIFICATION MANUAL......................................................................... 13
	1.1	Basic data............................................................................. 14
	1.2	Dimensional drawing of the machine..................................................... 16
	1.3	Technical data......................................................................... 20
	1.4	Optional equipment..................................................................... 23
		1.4.1	Edge cutter...................................................................... 24
		1.4.2	ACE FORCE........................................................................ 25
		1.4.3	Printer for ACE FORCE............................................................ 25
		1.4.4	Ammann spreader.................................................................. 25
		1.4.5	Air-conditioning system.......................................................... 26
		1.4.6	Beacon........................................................................... 26
		1.4.7	Infrathermometer................................................................. 26
		1.4.8	Fire extinguisher................................................................ 27
		1.4.9	Telematic........................................................................ 27
		1.4.10	ACE PRO......................................................................... 27
2	OPERATING MANUAL............................................................................. 29
	2.1	Main safety precautions................................................................ 31
		2.1.1	Safety precautions during operation of the machine............................... 31
		2.1.1.1	Before compacting works are started............................................ 31
		2.1.1.2	Work in the dangerous area..................................................... 31
		2.1.1.3	Ensurance of safety measures by the provider................................... 32
		2.1.1.4 	Cab with integrated ROPS...................................................... 32
		2.1.2	Requirements for the machine driver’s qualification.............................. 33
		2.1.3	Driver's obligations............................................................. 34
		2.1.4	Forbidden activities – safety and guarantee...................................... 35
		2.1.5	Safety notices and signs applied on the machine ................................. 36
		2.1.6	Manual signals................................................................... 41
	2.2	Environmental and hygiene principles................................................... 44
		2.2.1	Hygiene principles .............................................................. 44
		2.2.2	Environmental principles ........................................................ 44
	2.3	Preservation and storage............................................................... 45
		2.3.1	Short-term preservation and storage for 1–2 months............................... 45
		2.3.2	Preservation and storage of the machine for a period over 2 months............... 45
		2.3.3	Depreservation and inspection of the delivered machine........................... 46
	2.4	Machine disposal after its service life................................................ 47
	2.5	Machine description.................................................................... 48
	2.6	Controls and checking instruments...................................................... 50
		2.6.1	Display control.................................................................. 70
	2.7	Machine operation and use.............................................................. 82
		2.7.1	Engine start..................................................................... 83
		2.7.2	Drive and reverse drive.......................................................... 87
		2.7.3	Stopping the machine and engine.................................................. 95
		2.7.4	Machine emergency stop........................................................... 95
		2.7.5	Machine parking.................................................................. 97
		2.7.6	Sprinkling....................................................................... 97
		2.7.6.1	Water sprinkling............................................................... 97
		2.7.6.2	Emulsion sprinkling (Combi version)............................................ 99
		2.7.7	Cab lifting and lowering.........................................................100
		2.7.8	Ammann edge cutter (optional)....................................................107
		2.7.9	Ammann spreader (optional) ......................................................108
		2.7.10	Infrathermometer (optional).....................................................109
		2.7.11	Printer for ACE FORCE (optional equipment)......................................109
	2.8.	Machine transport.....................................................................110
		2.8.1	Loading the machine .............................................................111
		2.8.1.1	Loading the machine using a ramp...............................................111
		2.8.1.2	Change of the driving direction – turned workplace.............................112
		2.8.1.3	Loading the machine using a crane..............................................113
	2.9	Special conditions to use the machine..................................................114
		2.9.1	Towing the machine...............................................................114
		2.9.2 	Machine operation during the initial run-in period..............................118
		2.9.3 	Machine operation at low temperatures...........................................118
		2.9.4	Machine operation at higher temperatures and humidity............................118
		2.9.5	Machine operation at higher altitudes............................................118
		2.9.6	Machine operation in dusty environment...........................................119
		2.9.7	Driving with vibration on compacted and hard materials...........................119
3	MAINTENANCE MANUAL...........................................................................121
	3.1	Safety and other measures during maintenance of the machine............................123
		3.1.1	Safety during machine maintenance................................................123
		3.1.2	Fire protection when operating fluids are changed................................123
		3.1.3	Environmental and hygiene principles.............................................124
	3.2	Specification of operating fluids......................................................125
		3.2.1	Engine oil ......................................................................125
		3.2.2	Fuel.............................................................................126
		3.2.3	Coolant..........................................................................127
		3.2.4	Hydraulic oil....................................................................128
		3.2.5	Gear oil.........................................................................128
		3.2.6	Lubricating grease...............................................................128
		3.2.7	Screen washer fluid..............................................................128
		3.2.8	Drum coolant.....................................................................129
		3.2.9	Air-conditioning filling.........................................................129
		3.2.10	Vibrator oil....................................................................129
		3.2.11	Emulsion........................................................................129
		3.2.12	DEF (AdBlue) ...................................................................130
	3.3	Fluids.................................................................................131
	3.4	Lubrication and maintenance chart......................................................132
	3.5	Lubrication plan.......................................................................134
	3.6	Lubrication and maintenance operations.................................................136
		Every 20 hours of operation (daily)....................................................137
			3.6.1	Checking the oil in the engine...............................................137
			3.6.2	Engine tightness check ......................................................137
			3.6.3	Engine coolant check.........................................................138
			3.6.4	Checking the dust valve of the air filter....................................139
			3.6.5	Fan inspection ..............................................................139
			3.6.6	Fuel check...................................................................140
			3.6.7	Checking the oil in the hydraulic tank.......................................141
			3.6.8	Sprinkling tank refilling....................................................141
			3.6.9	Check of the sprinkling nozzles..............................................142
			3.6.10	Check of warning and checking devices ......................................143
			3.6.11	Checking the exhaust system for tightness...................................146
			3.6.12	(Air-conditioning) belt check...............................................146
			3.6.13	DEF (AdBlue) level check....................................................147
		Every 100 hours of operation (weekly)..................................................150
			3.6.14	Tyre pressure check ARP 95C, ARP 95C ACE....................................150
			3.6.15	Sprinkling filter cleaning..................................................151
		Every 250 hours of operation (every 3 months)..........................................153
			3.6.16	Machine lubrication.........................................................153
		Every 500 hours of operation (every 6 months)..........................................155
			3.6.17	Inspection of the engine cooling circuit ...................................155
			3.6.18	Checking the engine belt....................................................156
			3.6.19	Engine oil change...........................................................156
			3.6.20	Checking the intake pipe of the engine......................................159
			3.6.21	Engine coolant concentration check..........................................159
			3.6.22	Electrical installation check...............................................159
			3.6.23	Fuel filter replacement.....................................................160
			3.6.24	Replacement of air filter cartridges .......................................162
			3.6.25	Cab ventilation filter cleaning.............................................164
			3.6.26	Coolant level check (air-conditioning)......................................164
			3.6.27	Checking the sensor of the air filter.......................................165
			3.6.28	Cleaning the water separator on the fuel filter.............................166
			3.6.29	DEF (AdBlue) filter replacement.............................................167
		Every 1000 hours of operation (yearly).................................................169
			3.6.30	Checking the engine belt....................................................169
			3.6.31	Damping system check .......................................................170
			3.6.32	Cleaning the water tank.....................................................171
			3.6.33	Air cooler cleaning.........................................................172
			3.6.34	Checking the engine.........................................................173
			3.6.35	Engine and machine diagnostics..............................................173
			3.6.36	Oil change in gearboxes.....................................................174
			3.6.37	Oil change in vibrators.....................................................175
			3.6.38	(Air-conditioning) belt check...............................................176
			3.6.39	Checking the compressor for mounting (air-conditioning).....................177
			3.6.40	Battery check...............................................................178
		Every 2000 hours of operation (every 2 years)..........................................180
			3.6.41	Hydraulic oil change........................................................180
			3.6.42	Vent plug replacement.......................................................185
			3.6.43	Remplacement du filtre ACE pro..............................................185
		Every 6000 hours of operation (every 4 years)..........................................186
			3.6.44	Engine coolant change ......................................................186
		Maintenance as required................................................................188
			3.6.45	Fuel system venting ........................................................188
			3.6.46	Cooler cleaning.............................................................189
			3.6.47	Draining water from the sprinkling circuit before the winter season ........190
			3.6.48 	Scraper adjustment.........................................................192
			3.6.49	Cleaning the machine........................................................194
			3.6.50	Checking the screw connections for tightening...............................194
			3.6.51	Regeneration of the clogged SCR catalyst (Selective Catalytic Reduction)....197
			3.6.52	DPF (Diesel Particulate Filter) regeneration................................198
	3.7	Troubleshooting........................................................................199
	3.8	Appendices.............................................................................200
		Wiring diagram ARP 95..................................................................200
		Wiring diagram ARP 95 ACE..............................................................206
		Hydraulic system diagram ARP 95........................................................208
		Hydraulic system diagram ARP 95C.......................................................210
		Hydraulic system diagram ARP 95 ACE....................................................212
		Hydraulic system diagram ARP 95C ACE...................................................214
		Table of spare parts for regular maintenance...........................................216
		Content of the filter set after 500 hours (4-37967)....................................217
		Content of the filter set after 2000 hours (4-37968)...................................217