Ammann ARR 1575 Trench Roller Workshop Manual 3001980 PDF

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM U.S. EPA Tier 4f Workshop Manual 3001980 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM U.S. EPA Tier 4f Workshop Manual 3001980 – PDF DOWNLOAD

Language : English
Pages : 364
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM U.S. EPA Tier 4f Workshop Manual 3001980 – PDF DOWNLOAD

Contents 5

1 Introduction 11

2 Safety measures and instructions 15

2 1Safety rules 16

2 2Environmental and hygiene principles 19

2 3Fire prevention 20

2 4Claim conditions and disclaimer of liability 20

3 MACHINE DESCRIPTION 21

3 1Machine description 22

3 2Dimensional drawing of the machine 24

3 3Technical data 25

4 Specification of operating fluids 27

4 1Engine oil 28

4 2Fuel 29

4 3Coolant 30

4 4Hydraulic oil 31

4 5Lubricating grease 31

4 6Fillings 32

5 Frame 33

5 1Description of basic elements 34

5 4Mechanical parts 38

5 4 1Swinging support, replacement of the joint head 38

5 4 2Replacement of swinging joint bearing 38

5 4 3Steering piston, bearing lubrication 38

5 4 5Gas strut 39

5 4 6Front bonnet replacement 41

5 4 6 1Replacement of bonnet hinges 43

5 4 6 2Sensor replacement 44

5 4 6 3Replacement of the rubber-metal elements of the front bonnet stop 49

5 4 6 4Adjustment of the rubber-metal elements of the front bonnet stop 51

5 4 7Rear bonnet replacement 52

5 4 7 1Replacement of bonnet hinges 56

5 4 7 2Sensor replacement 56

5 4 7 3Replacement of the rubber-metal elements of the rear bonnet stop 59

5 4 7 4Adjustment of the rubber-metal elements of the rear bonnet stop 59

5 4 8Swinging support 60

5 4 9Replacement of the steering piston 68

5 4 10Swinging joint 71

5 5Fuel tank 83

5 5 1Fuel level check 83

5 5 2Fuel replenishment 83

5 5 3Fuel draining 84

5 5 4Fuel tank cleaning 84

5 6Hydraulic tank 85

5 6 1Checking the hydraulic oil level 85

5 6 2Hydraulic oil replenishment 85

5 6 3Hydraulic oil draining 86

5 6 4Hydraulic oil filter replacement 87

5 6 6Ventilation filter replacement 88

5 6 7Hydraulic tank filling 88

5 6 8Filling the travel pump, increasing the supply pressure 89

6 Cab and platform 93

6 1Control and indication elements 95

6 1 1Display unit 96

6 1 1 1Indicator lamps 96

6 1 2Error indication via LEDs on the display unit 99

6 1 3Infrared light emitter 100

6 1 3 1Layout 100

6 1 3 2Indication of faults by LEDs on the infrared light emitter 100

6 1 3 3Cable connection 101

6 1 3 4Handling 102

6 3 3Relays and fuses in the engine compartment 108

6 3 4Dashboard 109

6 3 4 1Other components 110

6 3 4 2N1 connector / cable harness 110

6 4 1Replacement of the remote control battery 113

6 4 2Replacement of the display unit 117

6 4 3Replacement of the control unit 118

6 4 3 2Installation 120

7 Front drum 121

7 2Hydraulic parts 122

7 2 1Travel drive/vibration hose 122

7 2 2Valve block connections 126

7 2 3Valve block hose 129

7 4Mechanical parts 131

7 4 1Removal of the drum extension 131

7 4 2Drum removal 133

7 4 3Replacement of vibration unit rubber elements 134

7 4 3Disassembly of the vibration unit 140

7 4 4Installation of the drum rubber-metal elements 148

7 4 4Installation of the vibration unit 155

7 4 5Replacement of the travel hydraulic motor 168

7 4 6Replacement of the vibration hydraulic motor 178

7 4 7Drum installation 186

7 4 8Scraper 186

8 Rear drum 187

8 2Hydraulic parts 188

8 3ACEecon 189

8 4Mechanical parts 198

9 Front axle

(not included in the machine equipment) 199

10 Rear axle

(not included in the machine equipment) 201

11 Travel 203

11 2Hydraulic parts 205

11 2 1Replacement of the travel pump 205

11 2 2Replacement of the valve block 220

11 2 3Brake test 236

11 2 4Replacement of the travel hydraulic motor 236

11 4Mechanical parts 237

11 4 1Replacement and adjustment of the speed magnet 237

11 3 2Checking the engine speed and frequency 243

12 Vibration 245

13 Steering 247

13 2Hydraulic parts 248

13 2 1Replacement of the steering piston 248

14 Cooling 249

14 2Hydraulic parts 250

14 2 1Cleaning of the hydraulic oil cooler 250

14 4Mechanical parts 251

14 4 1Coolant and checking the coolant level 251

14 4 1 1Checking the coolant level 251

14 4 1 2Coolant replenishment 251

14 4 1 3Cooler cleaning 251

15 Engine 253

15 1Engine compartment, overview 254

15 1 1Engine, left side 254

15 1 2Engine, right side 254

15 3Electrical installation 255

15 3 1Engine compartment 255

15 3 2Chassis at the rear 257

15 3 3Battery 258

15 3 3 1Battery replacement 259

15 3 4Batteries 260

15 3 5Alternator replacement 260

15 3 6Starter replacement 260

15 4Mechanical parts 261

15 4 1Fuel filter element 261

15 4 2Water separator filter element 261

15 4 3Checking the engine oil level 262

15 4 4Engine oil replenishment 262

15 4 5Engine oil draining 262

15 4 6Engine oil filter replacement 263

15 4 7Inlet air filter 264

15 5Replacement and adjustment of the speed magnet 265

15 6Checking the engine speed and frequency 266

16 Optional equipment 267

16 1List of optional equipment 268

16 2Safety bar 269

16 2 1Safety bar replacement 269

16 2 2Sensor replacement and adjustment 276

17 General procedures 281

17 2Electrical installation 282

17 2 2Preparation for welding work 282

17 2 3Starting the battery by means of another battery (jumping) 283

17 2 4Charging the battery with a charger 283

17 2 5Long-term storage 283

17 2 6Battery replacement 283

18 Troubleshooting 285

18 1Error diagnostics 286

18 1 1Description of basic components 286

18 1 2The engine does not start 299

18 1 3Start of the conductor and infrared radiation test 301

18 1 4Near and remote machine halt 303

18 1 5Control does not work 304

18 1 6 1External influences 304

18 1 6 2Machine cabling 304

18 1 6 3Operation 304

18 1 7Display unit 313

18 1 8Manual control 316

18 2Pressure check 317

18 2 1Pressure check and adjustment 317

18 2 2Checking the steering pressure 319

18 2 4Checking the maximum vibration pressure 320

18 2 5Checking the travel pump 323

18 2 5 1Checking the maximum supply pressure 323

18 2 5 2Checking the travel pressures (reverse/forward) 325

18 2 5 3Checking the maximum pressure of the travel pump (reverse/forward) 326

18 2 6Checking the travel hydraulic motors 327

18 2 7Adjustment of the travel pump zero position 328

18 2 7 1Checking the travel pump magnetic coil / travel pump servo block 329

18 2 8Travel pump servo block check 331

18 2 9Checking the quantity divider 337

18 2 10Speeds and pressures 338

18 3Roller overturning 339

18 3 1Checking damage 340

18 3 2Preventing oil shock 340

18 3 3Starting the engine 346

19 Appendices 347

19 1Hydraulic system 349

19 1 1Adjustment of the travel pump zero position 349

19 1 1 1Checking the travel pump magnetic coil / travel pump servo block 349

19 2Wiring diagram 350

19 4Hydraulic system diagram 352

19 6Workshop jigs 354

19 6 1Special tools 354

19 6 2Special tool for measuring the speed and frequency 357

19 6 3Special tool for magnetic coil check 357

19 7Checking the tightness of screw connections 358