Ammann ARR 1575 Trench Roller Workshop Manual 3005077 PDF

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM EU Stage V / U.S. EPA Tier 4f Workshop Manual 3005077 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM EU Stage V / U.S. EPA Tier 4f Workshop Manual 3005077 – PDF DOWNLOAD

Language : English
Pages : 368
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM EU Stage V / U.S. EPA Tier 4f Workshop Manual 3005077 – PDF DOWNLOAD

Contents 5

1 Introduction 11

2 Safety measures and instructions 15

2 1Safety rules 16

2 2Environmental and hygiene principles 19

2 3Fire prevention 20

2 4Claim conditions and disclaimer of liability 20

3 MACHINE DESCRIPTION 21

3 1Machine description 22

3 2Dimensional drawing of the machine 24

3 3Technical data 25

4 Specification of operating fluids 27

4 1Engine oil 28

4 2Fuel 29

4 3Coolant 30

4 4Hydraulic oil 31

4 5Lubricating grease 31

4 6Fillings 32

5 Frame 33

5 1Description of basic elements 34

5 4Mechanical parts 38

5 4 1Swinging support, replacement of the joint head 38

5 4 2Replacement of swinging joint bearing 38

5 4 3Steering piston, bearing lubrication 38

5 4 5Gas strut 39

5 4 6Front bonnet replacement 41

5 4 6 1Replacement of bonnet hinges 43

5 4 6 2Replacement of the front sensor 44

5 4 6 3Replacement of the rubber-metal elements of the front bonnet stop 50

5 4 6 4Adjustment of the rubber-metal elements of the front bonnet stop 52

5 4 7Rear bonnet replacement 53

5 4 7 1Replacement of bonnet hinges 57

5 4 7 2Replacement of the rear sensor 57

5 4 7 3Replacement of the rubber-metal elements of the rear bonnet stop 63

5 4 7 4Adjustment of the rubber-metal elements of the rear bonnet stop 63

5 4 8Swinging support 63

5 4 9Replacement of the steering piston 71

5 4 10Swinging joint 74

5 5Fuel tank 86

5 5 1Fuel level check 86

5 5 2Fuel replenishment 86

5 5 3Fuel draining 87

5 5 4Fuel tank cleaning 87

5 6Hydraulic tank 88

5 6 1Checking the hydraulic oil level 88

5 6 2Hydraulic oil replenishment 88

5 6 3Hydraulic oil draining 89

5 6 4Hydraulic oil filter replacement 90

5 6 6Ventilation filter replacement 91

5 6 7Hydraulic tank filling 91

5 6 8Filling the travel pump, increasing the supply pressure 92

6 Cab and platform 95

6 1Control and indication elements 97

6 1 1Display unit 98

6 1 1 1Indicator lamps 98

6 1 2Error indication via LEDs on the display unit 101

6 1 3Infrared light emitter 102

6 1 3 1Layout 102

6 1 3 2Indication of faults by LEDs on the infrared light emitter 102

6 1 3 3Cable connection 103

6 1 3 4Handling 104

6 3 3Relays and fuses in the engine compartment 110

6 3 4Dashboard 111

6 3 4 1Other components 112

6 3 4 2N1 connector / cable harness 112

6 4 1Replacement of the remote control battery 115

6 4 2Replacement of the display unit 119

6 4 3Replacement of the control unit 120

6 4 3 2Installation 122

7 Front drum 123

7 2Hydraulic parts 124

7 2 1Travel drive/vibration hose 124

7 2 2Valve block connections 128

7 2 3Valve block hose 131

7 4Mechanical parts 133

7 4 1Removal of the drum extension 133

7 4 2Drum removal 135

7 4 3Replacement of vibration unit rubber elements 136

7 4 3Disassembly of the vibration unit 142

7 4 4Installation of the drum rubber-metal elements 150

7 4 4Installation of the vibration unit 157

7 4 5Replacement of the travel hydraulic motor 170

7 4 6Replacement of the vibration hydraulic motor 180

7 4 7Drum installation 188

7 4 8Scraper 188

8 Rear drum 189

8 2Hydraulic parts 190

8 3ACEecon 191

8 4Mechanical parts 200

9 Front axle

(not included in the machine equipment) 201

10 Rear axle

(not included in the machine equipment) 203

11 Travel 205

11 2Hydraulic parts 207

11 2 1Replacement of the travel pump 207

11 2 2Replacement of the valve block 222

11 2 3Brake test 238

11 2 4Replacement of the travel hydraulic motor 238

11 4Mechanical parts 239

11 4 1Replacement and adjustment of the speed magnet 239

11 3 2Checking the engine speed and frequency 245

12 Vibration 247

13 Steering 249

13 2Hydraulic parts 250

13 2 1Replacement of the steering piston 250

14 Cooling 251

14 2Hydraulic parts 252

14 2 1Cleaning of the hydraulic oil cooler 252

14 4Mechanical parts 253

14 4 1Coolant and checking the coolant level 253

14 4 1 1Checking the coolant level 253

14 4 1 2Coolant replenishment 253

14 4 1 3Cooler cleaning 253

15 Engine 255

15 1Engine compartment, overview 256

15 1 1Engine, left side 256

15 1 2Engine, right side 256

15 3Electrical installation 257

15 3 1Engine compartment 257

15 3 2Chassis at the rear 259

15 3 3Battery 260

15 3 3 1Battery replacement 261

15 3 4Batteries 262

15 3 5Alternator replacement 262

15 3 6Starter replacement 262

15 4Mechanical parts 263

15 4 1Fuel filter element 263

15 4 2Water separator filter element 263

15 4 3Checking the engine oil level 264

15 4 4Engine oil replenishment 264

15 4 5Engine oil draining 264

15 4 6Engine oil filter replacement 265

15 4 7Inlet air filter 266

15 5Replacement and adjustment of the speed magnet 267

15 6Checking the engine speed and frequency 268

16 Optional equipment 269

16 1List of optional equipment 270

16 2Safety bar 271

16 2 1Safety bar replacement 271

16 2 2Sensor replacement and adjustment 278

17 General procedures 283

17 2Electrical installation 284

17 2 2Preparation for welding work 284

17 2 3Starting the battery by means of another battery (jumping) 285

17 2 4Charging the battery with a charger 285

17 2 5Long-term storage 285

17 2 6Battery replacement 285

18 Troubleshooting 287

18 1Error diagnostics 288

18 1 1Description of basic components 288

18 1 2The engine does not start 301

18 1 3Start of the conductor and infrared radiation test 303

18 1 4Near and remote machine halt 305

18 1 5Control does not work 306

18 1 6 1External influences 306

18 1 6 2Machine cabling 306

18 1 6 3Operation 306

18 1 7Display unit 315

18 1 8Manual control 318

18 2Pressure check 319

18 2 1Pressure check and adjustment 319

18 2 2Checking the steering pressure 321

18 2 4Checking the maximum vibration pressure 322

18 2 5Checking the travel pump 325

18 2 5 1Checking the maximum supply pressure 325

18 2 5 2Checking the travel pressures (reverse/forward) 327

18 2 5 3Checking the maximum pressure of the travel pump (reverse/forward) 328

18 2 6Checking the travel hydraulic motors 329

18 2 7Adjustment of the travel pump zero position 330

18 2 7 1Checking the travel pump magnetic coil / travel pump servo block 331

18 2 8Travel pump servo block check 333

18 2 9Checking the quantity divider 339

18 2 10Speeds and pressures 340

18 3Roller overturning 341

18 3 1Checking damage 342

18 3 2Preventing oil shock 342

18 3 3Starting the engine 348

19 Appendices 349

19 1Hydraulic system 351

19 1 1Adjustment of the travel pump zero position 351

19 1 1 1Checking the travel pump magnetic coil / travel pump servo block 351

19 2Wiring diagram 352

19 4Hydraulic system diagram 354

19 6Workshop jigs 356

19 6 1Special tools 356

19 6 2Special tool for measuring the speed and frequency 361

19 6 3Special tool for magnetic coil check 361

19 7Checking the tightness of screw connections 362