Ammann ARR 1585 Trench Roller Workshop Manual 3005094 PDF

Ammann ARR 1585 Trench Roller HATZ 2G40 EU Stage / U.S. EPA Tier 4f Workshop Manual 3005094 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARR 1585 Trench Roller HATZ 2G40 EU Stage / U.S. EPA Tier 4f Workshop Manual 3005094 – PDF DOWNLOAD

Language : English
Pages : 169
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARR 1585 Trench Roller HATZ 2G40 EU Stage / U.S. EPA Tier 4f Workshop Manual 3005094 – PDF DOWNLOAD

Contents 4

1 Introduction 7

1 1About this workshop manual 11

1 1 1Who is the workshop manual intended for 11

1 1 2Purpose 11

1 1 3Applicability of the workshop manual 11

1 1 4Validity of the workshop manual 11

2 Safety measures and instructions 13

2 1Safety rules 14

2 2Environmental and hygiene principles 17

2 3Fire prevention 18

2 4Claim conditions and disclaimer of liability 18

3 Specification manual 19

3 1Machine description 20

3 2Dimensioned drawing of the machine 22

3 3Technical data 23

4 Specification of operating fluids 25

5 Frame 31

5 1Description of basic elements 33

5 4Mechanical parts 34

5 4 1Gas strut replacement 34

5 4 2Bonnet replacement 35

5 4 2 1Bonnet hinge replacement 39

5 4 3Sensor replacement 40

5 4 4Beacon replacement 43

5 4 5Replacement of bonnet stops, the rubber block on the control cover and the control unit 46

5 5Fuel tank 49

5 5 1Fuel level indicator lamp 49

5 5 2Fuel replenishment 49

5 5 3Fuel draining 49

5 5 3 1Method 1 49

5 5 3 2Method 2 50

5 5 4Fuel tank cleaning 51

5 5 5Fuel filter replacement 52

5 6Hydraulic tank 53

5 6 1Checking the hydraulic oil level 53

5 6 2Hydraulic oil replenishment 53

5 6 3Hydraulic oil draining 54

5 6 4Hydraulic oil filter cleaning 55

5 7Rubber-metal element replacement 56

6 Cab and platform 59

6 1Control and indication elements 60

6 1 1Display unit 62

6 1 1 1Indicator lamps 62

6 1 3Infrared remote control 64

6 1 3 1Layout 64

6 1 3 4Handling 64

6 1 3 5Near and remote machine halt 71

6 1 4Cable remote control 72

6 1 4 1Layout 72

6 1 4 4Handling 72

6 1 5Manual control 73

6 1 5 1Layout 73

6 1 5 4Handling 73

6 3 4Dashboard 73

6 3 4 2N1 connector / cable harness 73

6 4Mechanical parts 74

6 4 1Replacement of the remote control battery 74

6 4 2Replacement of the display unit 78

6 4 3Replacement of the control unit 80

7 Front drum 83

7 2Hydraulic parts 84

7 2 1Description of basic elements 84

7 2 2Hydraulic valve, vibration and travel valves 84

7 4 2Drum removal 87

7 4 4Replacement of the travel hydraulic motor 88

7 4 5Drum installation 91

7 4 6Scraper replacement 91

8 Rear drum 93

8 2Hydraulic parts 94

8 4Mechanical parts 94

9 Front axle (not included in the machine equipment) 95

10 Rear axle (not included in the machine equipment) 97

11 Travel 99

11 2Hydraulic parts 100

11 2 1Pump replacement 100

12 Vibration 105

12 2Hydraulic parts 106

12 2 1Vibration hydraulic motor replacement 106

12 2 2Vibrator removal 109

13 Steering 111

13 4Mechanical parts 112

13 4 1Replacement of steering valves 112

13 4 2Replacement of coils on the steering valves 112

14 Cooling 115

14 4Mechanical parts 116

14 4 1Replacement of the cooling propeller on the vibration pump 116

15 Engine 119

15 1Description of basic elements 120

15 4Mechanical parts 122

15 4 1Adjustment of the engine speed connecting rod 122

15 4 2Air filter replacement 126

15 4 3Battery replacement 128

15 4 4Stop solenoid replacement 133

15 4 5Voltage regulator replacement 136

15 4 6Fuel filter replacement 140

15 4 7Engine oil level inspection 140

15 4 8Engine oil replenishment 140

15 4 9Engine oil draining 141

15 4 10Air suction filter inspection 141

15 4 11Air suction filter cartridge replacement 142

17 General procedures 145

17 2Electrical installation 146

17 2 2Preparation for welding work 146

17 2 3Starting the battery by means of another battery (jumping) 146

17 2 4Charging the battery with a charger 147

17 2 5Long-term storage 147

17 2 6Battery replacement 147

18 Troubleshooting 149

18 1Error diagnostics 150

19 Appendices 151

19 2Wiring diagram 152

19 4Hydraulic diagram 156

19 4 1Hydraulic diagram of ARR 1585-M 156

19 4 2Hydraulic diagram of ARR 1585-M/MIC/MC 158

19 7Check of the screw connections for tightening 163

19 xList of spare parts specified in the publication 165