Ammann ARS 110 Single Drum Roller Operating Manual 2383026 - PDF

Ammann ARS 110 Single Drum Roller Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual 2383026 – PDF DOWNLOAD

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Ammann ARS 110 Single Drum Roller Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual 2383026 – PDF DOWNLOAD

Language : English
Pages : 260
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:’

Ammann ARS 110 Single Drum Roller Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual 2383026 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensional drawing of the machine 16

1 3Technical data 18

1 4Optional equipment 21

1 4 1Air conditioning 22

1 4 2Beacon 22

1 4 3Padfoot segments 22

1 4 4Blade 22

1 4 5ACE FORCE 23

1 4 6Telematic Readiness 23

1 4 7Fire extinguisher 23

1 4 8Tachograph 23

2 OPERATING MANUAL 25

2 1Main safety precautions 27

2 1 1Safety precautions during operation of the machine 27

2 1 1 1Before compacting works are started 27

2 1 1 2Work in the dangerous area 27

2 1 1 3Ensurance of safety measures by the provider 28

2 1 1 4Cab with integrated ROPS 28

2 1 2Requirements for the machine driver’s qualification 29

2 1 3Driver’s obligations 30

2 1 4Forbidden activities – safety and guarantee 32

2 1 5Safety notices and signs applied on the machine 35

2 1 6Manual signals 39

2 2Environmental and hygiene principles 42

2 2 1Hygiene principles 42

2 2 2Environmental principles 42

2 3Preservation and storage of the machine 43

2 3 1Short-term preservation and storage for 1–2 months 43

2 3 2Preservation and storage for a period over 2 months 43

2 3 3Depreservation and inspection of the delivered machine 44

2 4Machine disposal after its service life 45

2 5Machine description 46

2 6Controls and checking instruments 48

2 6 1Display control – operation screen 69

2 6 2Display control – Information screen 76

2 6 3Display control – Service screen 82

2 6 4Display disconnected 85

2 7Machine operation and use 86

2 7 1Engine start 87

2 7 2Drive and reverse drive 93

2 7 3Stopping the machine and engine 99

2 7 4Machine emergency stop 99

2 7 5Panic response 101

2 7 6Machine parking 101

2 7 7ACE Force 102

2 7 7 1Parameters setting screen 104

2 7 7 2Double drum rebound 105

2 7 8Cab lifting and lowering 106

2 7 9Tyre ballasting with liquid 108

2 7 10Blade 110

2 8Machine transport 112

2 8 1Loading the machine 113

2 8 1 1Loading the machine using a ramp 113

2 8 1 2Loading the machine using a crane 114

2 9Special conditions to use the machine 115

2 9 1Emergency mode 115

2 9 2Towing the machine 117

2 9 3Machine operation during the initial run-in period 122

2 9 4Machine operation at low temperatures 122

2 9 5Machine operation at higher temperatures and humidity 122

2 9 6Machine operation at higher altitudes 123

2 9 7Machine operation in dusty environment 123

2 9 8Driving with vibration on compacted and hard materials 123

3 MAINTENANCE MANUAL 125

3 1Safety and other measures during maintenance of the machine 127

3 1 1Safety during machine maintenance 127

3 1 2Fire protection when operating fluids are changed 127

3 1 3Environmental and hygiene principles 128

3 2Specification of operating fluids 129

3 2 1Engine oil 129

3 2 2Fuel 130

3 2 3Coolant 131

3 2 4Hydraulic oil 132

3 2 5Gear oil 132

3 2 6DEF (AdBlue) 132

3 2 7Lubricating grease 133

3 2 8Screen washer fluid 133

3 2 9Drum coolant 133

3 2 10Air-conditioning filling 133

3 2 11Vibrator oil 133

3 3Fluids 134

3 4Lubrication and maintenance chart 135

3 5Lubrication and service plan 138

3 6Lubrication and maintenance operations 139

Every 20 hours of operation (daily) 140

3 6 1Checking the oil in the engine 140

3 6 2Checking the engine coolant 141

3 6 3Checking the oil in the hydraulic tank 142

3 6 4Fuel check 143

3 6 5DEF (AdBlue) level check 144

3 6 6Checking the fan for condition 147

3 6 7Checking the dust valve of the air filter 147

3 6 8Inspection of warning and checking devices 148

3 6 9Engine tightness check 152

3 6 10Checking the exhaust system for tightness 152

3 6 11Cleaning of the water separator on the fuel filter 153

Every 100 hours of operation (weekly) 154

3 6 12Tyre pressure check 154

Every 250 hours of operation (every 3 months) 155

3 6 13Checking the sensor of the air filter 155

3 6 14Machine lubrication 157

3 6 15Checking the oil in the vibrator 160

3 6 16Checking the oil in travel gearboxes 161

3 6 17Checking the pad-foot segments 162

Every 500 hours of operation (every 6 months) 163

3 6 18Engine oil change 163

3 6 19Fuel filter replacement 166

3 6 20Air filter cartridges replacement 168

3 6 21DEF (AdBlue) filter replacement 170

3 6 22Engine coolant check 173

3 6 23Replacement of the cab ventilation filter and of the heating filter 174

3 6 24Electrical installation check 175

3 6 25Replacement of the air filter elements of the air conditioning unit 175

3 6 26Checking the wheel screws for tightening 175

Every 1,000 hours of operation (yearly) 176

3 6 27Checking the engine belt 176

3 6 28Oil change in travel gearboxes 177

3 6 29Checking the intake pipe of the engine 178

3 6 30Checking the batteries 179

3 6 31Checking the engine 180

3 6 32Damping system check 180

3 6 33Checking the air-conditioning compressor for mounting 182

3 6 34Engine and machine diagnostics 182

Every 2,000 hours of operation (every 2 years) 183

3 6 35Oil change in the vibrator 183

3 6 36Cleaning and checking the air-conditioning system 184

3 6 37Hydraulic oil and filter replacement 185

3 6 38Cleaning of the suction filter of the cab lifting and lowering unit 191

3 6 39Vent plug replacement 192

Every 6,000 hours of operation (every 4 years) 193

3 6 40Coolant change 193

Maintenance as required 195

3 6 41Fuel system venting 195

3 6 42Regeneration of clogged SCR (Selective Catalytic Reduction) catalyst 196

3 6 43DPF regeneration (Diesel Particulate Filter) 198

3 6 44Cooler cleaning 199

3 6 45Machine cleaning 200

3 6 46Scraper adjustment 201

3 6 47Drum coolant 202

3 6 48Printer paper replacement 203

3 6 49Charging of the battery 205

3 6 50Checking the screw connections for tightening 206

3 7Troubleshooting 209

3 7 1Machine errors 210

3 7 2Errors due to safety functions 212

3 7 3Errors at the inputs 213

3 7 4Errors at the outputs 214

3 7 5ACE errors 215

3 7 6System errors 216

3 7 7Engine errors 217

3 8Appendices 242

Wiring diagram 242

Hydraulic diagram – wheel lock 250

Hydraulic diagram – complete ATC 252

Table of spare parts 254