Ammann ARS 110 Single Drum Roller Operating Manual 3004254 - PDF

Ammann ARS 110 Single Drum Roller Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual 3004254 – PDF DOWNLOAD

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Ammann ARS 110 Single Drum Roller Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual 3004254 – PDF DOWNLOAD

Language : English
Pages : 262
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARS 110 Single Drum Roller Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual 3004254 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensional drawing of the machine 16

1 3Technical data 18

1 4Optional equipment 21

1 4 1Air conditioning 22

1 4 2Beacon 22

1 4 3Padfoot segments 22

1 4 4Blade 22

1 4 5ACE FORCE 23

1 4 6Telematic Readiness 23

1 4 7Fire extinguisher 23

1 4 8Tachograph 23

2 OPERATING MANUAL 25

2 1Main safety precautions 27

2 1 1Safety precautions during operation of the machine 27

2 1 1 1Before compacting works are started 27

2 1 1 2Work in the dangerous area 27

2 1 1 3Ensurance of safety measures by the provider 28

2 1 1 4Cab with integrated ROPS 28

2 1 2Requirements for the machine driver’s qualification 29

2 1 3Driver’s obligations 30

2 1 4Forbidden activities – safety and guarantee 32

2 1 5Safety notices and signs applied on the machine 35

2 1 6Manual signals 39

2 2Environmental and hygiene principles 42

2 2 1Hygiene principles 42

2 2 2Environmental principles 42

2 3Preservation and storage of the machine 43

2 3 1Short-term preservation and storage for 1–2 months 43

2 3 2Preservation and storage for a period over 2 months 43

2 3 3Depreservation and inspection of the delivered machine 44

2 4Machine disposal after its service life 45

2 5Machine description 46

2 6Controls and checking instruments 48

2 6 1Display control – operation screen 69

2 6 2Display control – Information screen 76

2 6 3Display control – Service screen 82

2 6 4Display disconnected 85

2 7Machine operation and use 86

2 7 1Engine start 87

2 7 2Drive and reverse drive 93

2 7 3Stopping the machine and engine 99

2 7 4Machine emergency stop 99

2 7 5Panic response 101

2 7 6Machine parking 101

2 7 7ACE Force 102

2 7 7 1Parameters setting screen 104

2 7 7 2Double drum rebound 105

2 7 8Cab lifting and lowering 106

2 7 9Tyre ballasting with liquid 108

2 7 10Blade 110

2 8Machine transport 112

2 8 1Loading the machine 113

2 8 1 1Loading the machine using a ramp 113

2 8 1 2Loading the machine using a crane 114

2 9Special conditions to use the machine 115

2 9 1Safety function and emergency mode of the machine (limp mode) 115

2 9 1 1Symbols shown on the display 116

2 9 1 2Switching to the emergency (limp) mode 117

2 9 1 3Deactivation of the emergency (limp) mode 118

2 9 2Towing the machine 119

2 9 3Machine operation during the initial run-in period 124

2 9 4Machine operation at low temperatures 124

2 9 5Machine operation at higher temperatures and humidity 124

2 9 6Machine operation at higher altitudes 125

2 9 7Machine operation in dusty environment 125

2 9 8Driving with vibration on compacted and hard materials 125

3 MAINTENANCE MANUAL 127

3 1Safety and other measures during maintenance of the machine 129

3 1 1Safety during machine maintenance 129

3 1 2Fire protection when operating fluids are changed 129

3 1 3Environmental and hygiene principles 130

3 2Specification of operating fluids 131

3 2 1Engine oil 131

3 2 2Fuel 132

3 2 3Coolant 133

3 2 4Hydraulic oil 134

3 2 5Gear oil 134

3 2 6DEF (AdBlue) 134

3 2 7Lubricating grease 135

3 2 8Screen washer fluid 135

3 2 9Drum coolant 135

3 2 10Air-conditioning filling 135

3 2 11Vibrator oil 135

3 3Fluids 136

3 4Lubrication and maintenance chart 137

3 5Lubrication and service plan 140

3 6Lubrication and maintenance operations 141

Every 20 hours of operation (daily) 142

3 6 1Checking the oil in the engine 142

3 6 2Checking the engine coolant 143

3 6 3Checking the oil in the hydraulic tank 144

3 6 4Fuel check 145

3 6 5DEF (AdBlue) level check 146

3 6 6Checking the fan for condition 149

3 6 7Checking the dust valve of the air filter 149

3 6 8Inspection of warning and checking devices 150

3 6 9Engine tightness check 152

3 6 10Checking the exhaust system for tightness 152

3 6 11Cleaning of the water separator on the fuel filter 153

3 6 12Brake test 154

3 6 12 1Check of the parking brake 154

3 6 12 2Check of the emergency brake 155

3 6 12 3Check of the service brake 156

Every 100 hours of operation (weekly) 157

3 6 13Tyre pressure check 157

Every 250 hours of operation (every 3 months) 158

3 6 14Checking the sensor of the air filter 158

3 6 15Machine lubrication 160

3 6 16Checking the oil in the vibrator 163

3 6 17Checking the oil in travel gearboxes 164

3 6 18Checking the pad-foot segments 165

3 6 19Seat switch check 165

Every 500 hours of operation (every 6 months) 166

3 6 20Engine oil change 166

3 6 21Fuel filter replacement 169

3 6 22Air filter cartridges replacement 171

3 6 23DEF (AdBlue) filter replacement 173

3 6 24Engine coolant check 176

3 6 25Replacement of the cab ventilation filter and of the heating filter 177

3 6 26Electrical installation check 178

3 6 27Replacement of the air filter elements of the air conditioning unit 178

3 6 28Checking the wheel screws for tightening 178

Every 1,000 hours of operation (yearly) 179

3 6 29Checking the engine belt 179

3 6 30Oil change in travel gearboxes 180

3 6 31Checking the intake pipe of the engine 181

3 6 32Checking the batteries 182

3 6 33Checking the engine 183

3 6 34Damping system check 183

3 6 35Checking the air-conditioning compressor for mounting 185

3 6 36Engine and machine diagnostics 185

Every 2,000 hours of operation (every 2 years) 186

3 6 37Oil change in the vibrator 186

3 6 38Cleaning and checking the air-conditioning system 187

3 6 39Hydraulic oil and filter replacement 188

3 6 40Cleaning of the suction filter of the cab lifting and lowering unit 194

3 6 41Vent plug replacement 195

Every 6,000 hours of operation (every 4 years) 196

3 6 42Coolant change 196

Maintenance as required 198

3 6 43Fuel system venting 198

3 6 44Regeneration of clogged SCR (Selective Catalytic Reduction) catalyst 199

3 6 45DPF regeneration (Diesel Particulate Filter) 201

3 6 46Cooler cleaning 202

3 6 47Machine cleaning 203

3 6 48Scraper adjustment 204

3 6 49Drum coolant 205

3 6 50Printer paper replacement 206

3 6 51Charging of the battery 208

3 6 52Checking the screw connections for tightening 209

3 7Troubleshooting 211

3 7 1Machine errors 212

3 7 2Errors due to safety functions 214

3 7 3Errors at the inputs 215

3 7 4Errors at the outputs 216

3 7 5ACE errors 217

3 7 6System errors 218

3 7 7Engine errors 219

3 8Appendices 244

Wiring diagram 244

Hydraulic diagram – wheel lock 252

Hydraulic diagram – complete ATC 254

Table of spare parts 256