Ammann ARS 110 Single Drum Roller Workshop Manual - PDF

Ammann ARS 110 Single Drum Roller Deutz TCD3.6 L4 EU Stage IV / U.S. EPA Tier 4f & EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Ammann ARS 110 Single Drum Roller Deutz TCD3.6 L4 EU Stage IV / U.S. EPA Tier 4f & EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 270
Downloadable : Yes
File Type : PDF

ARS 110 DE St IV / T4f Product Identification Number 3022138-

ARS 110 DE StV / T4f Product Identification Number 3024804-

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARS 110 Single Drum Roller Deutz TCD3.6 L4 EU Stage IV / U.S. EPA Tier 4f & EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 13

1 1 1Who is the workshop manual intended for 13

1 1 2Purpose 13

1 1 3Applicability of the workshop manual 13

1 1 4Validity of the workshop manual 13

2 Safety measures and instructions 15

2 1Safety rules 16

2 2Environmental and hygiene principles 19

2 3Fire prevention 20

2 4Claim conditions and disclaimer of liability 20

3 Specification manual 21

3 1Basic data 22

3 2Dimensioned drawing of the machine 24

3 3Technical data 26

3 3 1Technical data – ARS 110 EU Stage IV / U S EPA Tier 4f 26

3 3 2Technical data – ARS 110 EU Stage V / U S EPA Tier 4f 29

4 Specification of operating fluids 33

4 1Engine oil 34

4 2Fuel 35

4 3Coolant 35

4 4Hydraulic oil 36

4 5Gear oil 37

4 6DEF (AdBlue) 37

4 7Lubricating grease 37

4 8Screen washer fluid 37

4 9Drum coolant 37

4 10Air-conditioning filling 37

4 11Fluids 38

5 Frame 39

5 1Description of basic elements 41

5 3Electrical installation 42

5 3 1Fuses 42

5 3 2Relays 43

5 4Mechanical parts 43

5 4 1Removal of the bonnet 43

5 5Fuel tank 45

5 5 1Fuel level check 45

5 5 2Fuel replenishment 45

5 5 3Fuel drainage 46

5 5 4Fuel tank cleaning 47

5 6Hydraulic tank 48

5 6 1Hydraulic oil level check 48

5 6 2Hydraulic oil replenishment 49

5 6 3Hydraulic oil drainage 50

5 6 4Hydraulic oil filter replacement 51

5 6 5Ventilation filter replacement 52

6 Cab and platform 53

6 1Description of basic elements 55

6 3Electrical installation 56

6 3 6Control lever panel 56

6 3 7Other components 57

6 3 7 1Control unit of the machine A2 57

6 4Mechanical parts 57

6 4 1Setting of the control force of the travel control 57

6 5Cab 58

6 5 1Cab removal 58

6 7 Driver’s stand 73

6 7 4Display replacement 73

7 Front drum 75

7 1Description of basic elements 77

7 4Mechanical parts 78

7 4 1Replacement of vibration unit bearings 78

7 4 1 1Drum disassembly from the frame 78

7 4 1 3Drum assembly 82

8 Rear drum (not included in the machine equipment) 91

9 Front axle (not included in the machine equipment) 93

10 Rear axle 95

10 1Description of the basic elements 96

10 2Hydraulic parts 96

10 2 1Travel hydraulic motor 96

10 2 2Travel hydraulic motor replacement 97

10 4Mechanical parts 97

10 4 1Gearbox 97

11 Travel 99

11 1Description of the basic elements 100

11 2Hydraulic parts 101

11 2 1Travel pump replacement 101

11 2 2Flushing block replacement 104

11 2 3Travel hydraulic motor replacement 105

11 2 3 1Drum hydraulic motor replacement 105

11 2 3 2Rear axle travel hydraulic motor replacement 107

11 2 4Replacement of the brake block 109

11 3Electrical installation 111

11 3 1Travel pump coils replacement 111

11 3 2Travel hydraulic motor coils replacement 112

11 4Mechanical parts 115

11 4 1BOVEX coupling replacement 115

12 Vibration 119

12 1Description of basic elements 120

12 3Electrical installation 121

12 3 1Vibration pump coil replacement 121

13 Steering 123

13 1Description of basic elements 124

13 2Hydraulic parts 125

13 2 1Linear hydraulic motor replacement 125

13 2 2Replacement of the gasket of the linear hydraulic motor for steering 126

13 2 3Replacement of the steering hydraulic unit 130

13 2 4Steering pump 136

13 3Electrical installation 136

13 3 1Display replacement 136

13 3 2Travel control replacement 137

13 4Mechanical parts 138

13 4 2Steering wheel removal 138

14 Cooling 139

14 1Description of basic elements 140

14 2Hydraulic parts 140

14 2 1Cooling hydraulic motor replacement 141

14 3Electrical installation 151

14 3 1Replacement of the electromagnet coil of the cooling hydraulic motor 151

14 4Mechanical parts 152

14 4 1Replacement of the cooling fan, cooling fan spacer 152

15 Engine 163

15 1Description of basic elements 164

15 2Hydraulic parts 169

15 2 1Steering pump replacement 169

15 3Electrical installation 170

15 3 1Batteries 170

15 3 2Alternator replacement 170

15 3 3Starter replacement 170

15 4Mechanical parts 171

16 Optional equipment 185

16 1Optional equipment list 186

17 General procedures 187

17General procedures 188

17 2Electrical installation 189

17 2 1Travel pump magnetic coil check 189

17 2 2Preparation for welding works 191

17 2 3Starting the battery by means of another battery (jumping) 191

17 2 4Charging the battery with a charger 192

17 2 5Long-term storage 192

17 2 6Battery replacement 192

17 4Calibration and setting 193

17 4 1Pump current calibration 193

17 4 1 1Required material 193

18 Troubleshooting 195

18 1SW error diagnostics 196

18 1 1Machine errors 196

18 1 2Errors due to safety functions 198

18 1 3Errors at the inputs 199

18 1 4Errors at the outputs 200

18 1 5ACE errors 201

18 1 6System errors 202

18 1 7Engine errors 203

18 2 3 Travel control check 228

18 2 14Travel control 228

18 2 14 1Travel control replacement 228

18 2 14 2Travel lever switch check and replacement 228

19 Appendices 229

19 1Hydraulic system 231

19 1 1Travel pump zero position adjustment 231

19 1 1 1Travel pump magnetic coil check 231

19 2Wiring diagram 232

19 3Hydraulic diagram – wheel lock 240

19 4Hydraulic diagram – complete ATC 242

19 5Harnesses 244

19 6Check of the screw connections for tightening 263

19 7List of spare parts specified in the publication 265