Ammann ARS 130 Single Drum Roller Operating Manual 3001632 - PDF

Ammann ARS 130 Single Drum Roller Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3001632 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARS 130 Single Drum Roller Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3001632 – PDF DOWNLOAD

Language : English
Pages : 264
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARS 130 Single Drum Roller Deutz TCD3.6 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3001632 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensional drawing of the machine 16

1 3Technical data 18

1 4Optional equipment 21

1 4 1Air conditioning 22

1 4 2Beacon 22

1 4 3Padfoot segments 22

1 4 4Blade 22

1 4 5ACE FORCE 23

1 4 6Telematic Readiness 23

1 4 7Fire extinguisher 23

1 4 8Tachograph 23

1 4 9ACE Pro 24

2 OPERATING MANUAL 27

2 1Main safety precautions 29

2 1 1Safety precautions during operation of the machine 29

2 1 1 1Before compacting works are started 29

2 1 1 2Work in the dangerous area 29

2 1 1 3Ensurance of safety measures by the provider 30

2 1 1 4Cab with integrated ROPS 30

2 1 2Requirements for the machine driver’s qualification 31

2 1 3Driver’s obligations 32

2 1 4Forbidden activities – safety and guarantee 34

2 1 5Safety notices and signs applied on the machine 37

2 1 6Manual signals 41

2 2Environmental and hygiene principles 44

2 2 1Hygiene principles 44

2 2 2Environmental principles 44

2 3Preservation and storage of the machine 45

2 3 1Short-term preservation and storage for 1–2 months 45

2 3 2Preservation and storage for a period over 2 months 45

2 3 3Depreservation and inspection of the delivered machine 46

2 4Machine disposal after its service life 47

2 5Machine description 48

2 6Controls and checking instruments 50

2 6 1Display control – operation screen 71

2 6 2Display control – Information screen 78

2 6 3Display control – Service screen 84

2 6 4Display disconnected 87

2 7Machine operation and use 88

2 7 1Engine start 89

2 7 2Drive and reverse drive 95

2 7 3Stopping the machine and engine 101

2 7 4Machine emergency stop 101

2 7 5Panic response 103

2 7 6Machine parking 103

2 7 7ACE Force 104

2 7 7 1Parameters setting screen 106

2 7 7 2Double drum rebound 107

2 7 8Cab lifting and lowering 108

2 7 9Tyre ballasting with liquid 110

2 7 10Blade 112

2 8Machine transport 114

2 8 1Loading the machine 115

2 8 1 1Loading the machine using a ramp 115

2 8 1 2Loading the machine using a crane 116

2 9Special conditions to use the machine 117

2 9 1Safety function and emergency mode of the machine (limp mode) 117

2 9 1 1Symbols shown on the display 118

2 9 1 2Switching to the emergency (limp) mode 119

2 9 1 3Deactivation of the emergency (limp) mode 120

2 9 2Towing the machine 121

2 9 3Machine operation during the initial run-in period 126

2 9 4Machine operation at low temperatures 126

2 9 5Machine operation at higher temperatures and humidity 126

2 9 6Machine operation at higher altitudes 127

2 9 7Machine operation in dusty environment 127

2 9 8Driving with vibration on compacted and hard materials 127

3 MAINTENANCE MANUAL 129

3 1Safety and other measures during maintenance of the machine 131

3 1 1Safety during machine maintenance 131

3 1 2Fire protection when operating fluids are changed 131

3 1 3Environmental and hygiene principles 132

3 2Specification of operating fluids 133

3 2 1Engine oil 133

3 2 2Fuel 134

3 2 3Coolant 135

3 2 4Hydraulic oil 136

3 2 5Gear oil 136

3 2 6DEF (AdBlue) 136

3 2 7Lubricating grease 137

3 2 8Screen washer fluid 137

3 2 9Drum coolant 137

3 2 10Air-conditioning filling 137

3 2 11Vibrator oil 137

3 3Fluids 138

3 4Lubrication and maintenance chart 139

3 5Lubrication and service plan 142

3 6Lubrication and maintenance operations 143

Every 20 hours of operation (daily) 144

3 6 1Checking the oil in the engine 144

3 6 2Checking the engine coolant 145

3 6 3Checking the oil in the hydraulic tank 146

3 6 4Fuel check 147

3 6 5DEF (AdBlue) level check 148

3 6 6Checking the fan for condition 151

3 6 7Checking the dust valve of the air filter 151

3 6 8Inspection of warning and checking devices 152

3 6 9Engine tightness check 154

3 6 10Checking the exhaust system for tightness 154

3 6 11Cleaning of the water separator on the fuel filter 155

3 6 12Brake test 156

3 6 12 1Check of the parking brake 156

3 6 12 2Check of the emergency brake 157

3 6 12 3Check of the service brake 158

Every 100 hours of operation (weekly) 159

3 6 13Tyre pressure check 159

Every 250 hours of operation (every 3 months) 160

3 6 14Checking the sensor of the air filter 160

3 6 15Machine lubrication 162

3 6 16Checking the oil in the vibrator 165

3 6 17Checking the oil in travel gearboxes 166

3 6 18Checking the pad-foot segments 167

3 6 19Seat switch check 167

Every 500 hours of operation (every 6 months) 168

3 6 20Engine oil change 168

3 6 21Fuel filter replacement 171

3 6 22Air filter cartridges replacement 173

3 6 23DEF (AdBlue) filter replacement 175

3 6 24Engine coolant check 178

3 6 25Replacement of the cab ventilation filter and of the heating filter 179

3 6 26Electrical installation check 180

3 6 27Replacement of the air filter elements of the air conditioning unit 180

3 6 28Checking the wheel screws for tightening 180

Every 1,000 hours of operation (yearly) 181

3 6 29Checking the engine belt 181

3 6 30Oil change in travel gearboxes 182

3 6 31Checking the intake pipe of the engine 183

3 6 32Checking the batteries 184

3 6 33Checking the engine 185

3 6 34Damping system check 185

3 6 35Checking the air-conditioning compressor for mounting 187

3 6 36Engine and machine diagnostics 187

Every 2,000 hours of operation (every 2 years) 188

3 6 37Oil change in the vibrator 188

3 6 38Cleaning and checking the air-conditioning system 189

3 6 39Hydraulic oil and filter replacement 190

3 6 40Cleaning of the suction filter of the cab lifting and lowering unit 196

3 6 41Vent plug replacement 197

Every 6,000 hours of operation (every 4 years) 198

3 6 42Coolant change 198

Maintenance as required 200

3 6 43Fuel system venting 200

3 6 44Regeneration of clogged SCR (Selective Catalytic Reduction) catalyst 201

3 6 45DPF regeneration (Diesel Particulate Filter) 203

3 6 46Cooler cleaning 204

3 6 47Machine cleaning 205

3 6 48Scraper adjustment 206

3 6 49Drum coolant 207

3 6 50Printer paper replacement 208

3 6 51Charging of the battery 210

3 6 52Checking the screw connections for tightening 211

3 7Troubleshooting 213

3 7 1Machine errors 214

3 7 2Errors due to safety functions 216

3 7 3Errors at the inputs 217

3 7 4Errors at the outputs 218

3 7 5ACE errors 219

3 7 6System errors 220

3 7 7Engine errors 221

3 8Appendices 246

Wiring diagram 246

Hydraulic diagram – wheel lock 254

Hydraulic diagram – complete ATC 256

Table of spare parts 258