Ammann ARS 130 Single Drum Roller Operating Manual 3028779 PDF

Ammann ARS 130 Single Drum Roller Deutz TCD3.6 L4 EU Stage IV / U.S. EPA Tier 4f Operating Manual SN 3028779 – PDF DOWNLOAD

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Ammann ARS 130 Single Drum Roller Deutz TCD3.6 L4 EU Stage IV / U.S. EPA Tier 4f Operating Manual SN 3028779 – PDF DOWNLOAD

Language : English
Pages : 274
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARS 130 Single Drum Roller Deutz TCD3.6 L4 EU Stage IV / U.S. EPA Tier 4f Operating Manual SN 3028779 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensional drawing of the machine 16

1 3Technical data 18

1 4Optional equipment 21

1 4 1Air conditioning 22

1 4 2Beacon 22

1 4 3Padfoot segments 22

1 4 4Blade 22

1 4 5ACE FORCE 23

1 4 6Telematic Readiness 23

1 4 7Fire extinguisher 23

1 4 8Tachograph 23

1 4 9ACE Pro 24

2 OPERATING MANUAL 27

2 1Main safety precautions 29

2 1 1Safety precautions during operation of the machine 29

2 1 1 1Before compacting works are started 29

2 1 1 2Work in the dangerous area 29

2 1 1 3Ensurance of safety measures by the provider 30

2 1 1 4Cab with integrated ROPS 30

2 1 2Requirements for the machine driver’s qualification 31

2 1 3Driver’s obligations 32

2 1 4Forbidden activities – safety and guarantee 34

2 1 5Safety notices and signs applied on the machine 37

2 1 6Manual signals 41

2 2Environmental and hygiene principles 44

2 2 1Hygiene principles 44

2 2 2Environmental principles 44

2 3Preservation and storage of the machine 45

2 3 1Short-term preservation and storage for 1–2 months 45

2 3 2Preservation and storage for a period over 2 months 45

2 3 3Depreservation and inspection of the delivered machine 46

2 4Machine disposal after its service life 47

2 5Machine description 48

2 6Controls and checking instruments 50

2 6 1Display control – operation screen 71

2 6 2Display control – Information screen 78

2 6 3Display control – Service screen 84

2 6 4Display disconnected 87

2 7Machine operation and use 88

2 7 1Engine start 89

2 7 2Drive and reverse drive 95

2 7 3Stopping the machine and engine 101

2 7 4Machine emergency stop 101

2 7 5Panic response 103

2 7 6Machine parking 103

2 7 7ACE Force 104

2 7 7 1Entering the ACE Force screen 104

2 7 7 2Operation screen 105

2 7 7 3Speed selection 107

2 7 7 4Frequency setup 108

2 7 7 5Kb measurement 109

2 7 7 6Speed range visualization 110

2 7 7 7Double jump warning and operator guidance 111

2 7 7 8ACE parameter screen 112

2 7 7 9Recognition of compaction value achievement and the status against the target 113

2 7 7 10Evaluation of compaction by means of Kb value 113

2 7 7 11Evaluation of compaction by means of a drum jump 114

2 7 7 12Periodic (single) jump 114

2 7 7 13Double (chaotic) jump 115

2 7 7 14General fault 116

2 7 8Cab lifting and lowering 117

2 7 9Tyre ballasting with liquid 119

2 7 10Blade 121

2 7 11Scraper adjustment 123

2 8Machine transport 125

2 8 1Loading the machine 126

2 8 1 1Loading the machine using a ramp 126

2 8 1 2Loading the machine using a crane 127

2 9Special conditions to use the machine 128

2 9 1Safety function and emergency mode of the machine (limp mode) 128

2 9 1 1Symbols shown on the display 129

2 9 1 2Switching to the emergency (limp) mode 130

2 9 1 3Deactivation of the emergency (limp) mode 131

2 9 2Towing the machine 132

2 9 3Machine operation during the initial run-in period 137

2 9 4Machine operation at low temperatures 137

2 9 5Machine operation at higher temperatures and humidity 137

2 9 6Machine operation at higher altitudes 138

2 9 7Machine operation in dusty environment 138

2 9 8Driving with vibration on compacted and hard materials 138

3 MAINTENANCE MANUAL 141

3 1Safety and other measures during maintenance of the machine 143

3 1 1Safety during machine maintenance 143

3 1 2Fire protection when operating fluids are changed 143

3 1 3Environmental and hygiene principles 144

3 2Specification of operating fluids 145

3 2 1Engine oil 145

3 2 2Fuel 146

3 2 3Coolant 147

3 2 4Hydraulic oil 148

3 2 5Gear oil 148

3 2 6DEF (AdBlue) 148

3 2 7Lubricating grease 149

3 2 8Screen washer fluid 149

3 2 9Drum coolant 149

3 2 10Air-conditioning filling 149

3 2 11Vibrator oil 149

3 3Fluids 150

3 4Lubrication and maintenance chart 151

3 5Lubrication and service plan 154

3 6Lubrication and maintenance operations 155

Every 20 hours of operation (daily) 156

3 6 1Checking the oil in the engine 156

3 6 2Checking the engine coolant 157

3 6 3Checking the oil in the hydraulic tank 158

3 6 4Fuel check 159

3 6 5DEF (AdBlue) level check 160

3 6 6Checking the fan for condition 163

3 6 7Checking the dust valve of the air filter 163

3 6 8Inspection of warning and checking devices 164

3 6 9Engine tightness check 166

3 6 10Checking the exhaust system for tightness 166

3 6 11Cleaning of the water separator on the fuel filter 167

3 6 12Brake test 168

3 6 12 1Check of the parking brake 168

3 6 12 2Check of the emergency brake 169

3 6 12 3Check of the service brake 170

Every 100 hours of operation 171

3 6 13Tyre pressure check 171

Every 250 hours of operation 172

3 6 14Checking the sensor of the air filter 172

3 6 15Machine lubrication 174

3 6 16Checking the oil in the vibrator 177

3 6 17Checking the oil in travel gearboxes 178

3 6 18Checking the pad-foot segments 179

3 6 19Seat switch check 179

3 6 20ACE oil check 180

Every 500 hours of operation, but at least once a year 181

3 6 21Engine oil change 181

3 6 22Fuel filter replacement 184

3 6 23Air filter cartridges replacement 186

3 6 24Engine coolant check 188

3 6 25Replacement of the cab ventilation filter 189

3 6 26Electrical installation check 189

3 6 27Replacement of the air filter elements of the air conditioning unit 190

3 6 28Checking the wheel screws for tightening 190

3 6 29Replacement of ACE filters 190

Every 1,000 hours of operation 191

3 6 30DEF (AdBlue) filter replacement 191

3 6 31Checking the engine belt 194

3 6 32Oil change in travel gearboxes 195

3 6 33Checking the intake pipe of the engine 196

3 6 34Checking the batteries 197

3 6 35Checking the engine 198

3 6 36Damping system check 198

3 6 37Checking the air-conditioning compressor for mounting 200

3 6 38Engine and machine diagnostics 200

Every 2,000 hours of operation 201

3 6 39Oil change in the vibrator 201

3 6 40Cleaning and checking the air-conditioning system 202

3 6 41Hydraulic oil and filter replacement 203

3 6 42Cleaning of the suction filter of the cab lifting and lowering unit 209

3 6 43Vent plug replacement 210

3 6 44Replacement of ACE oil 211

Every 6,000 hours of operation 212

3 6 45Coolant change 212

Maintenance as required 214

3 6 46Fuel system venting 214

3 6 47Regeneration of clogged SCR (Selective Catalytic Reduction) catalyst 215

3 6 48Cooler cleaning 217

3 6 49Machine cleaning 218

3 6 50Scraper adjustment 219

3 6 51Drum coolant 219

3 6 52Charging of the battery 220

3 6 53Checking the screw connections for tightening 221

3 7Troubleshooting 223

3 7 1Machine errors 224

3 7 2Errors due to safety functions 226

3 7 3Errors at the inputs 227

3 7 4Errors at the outputs 228

3 7 5ACE errors 229

3 7 6System errors 230

3 7 7Engine errors 231

3 8Appendices 256

Wiring diagram 256

Hydraulic diagram – wheel lock 264

Hydraulic diagram – complete ATC 266

Table of spare parts 268