AMMANN ARS 150 NAPUTAK ZA UPORABU 3009982 - PDF

AMMANN ARS 150 VALJAK ZA ZBIJANJE TLA DEUTZ TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f NAPUTAK ZA UPORABU 3009982 – PDF DOWNLOAD

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AMMANN ARS 150 VALJAK ZA ZBIJANJE TLA DEUTZ TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f NAPUTAK ZA UPORABU 3009982 – PDF DOWNLOAD

Language : Croatian
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AMMANN ARS 150 VALJAK ZA ZBIJANJE TLA DEUTZ TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f NAPUTAK ZA UPORABU 3009982 – PDF DOWNLOAD

Sadržaj...........................................................................................................................  8
1	SPECIFIKACIJSKI PRIRUČNIK....................................................................................................... 13
	1.1	Osnovni podaci............................................................................................................ 14
	1.2	Dimenzijska shema stroja.................................................................................................. 16
	1.3	Tehnički podaci........................................................................................................... 18
	1.4	Oprema po želji........................................................................................................... 21
		1.4.1	Klima uređaj........................................................................................................ 22
		1.4.2	Rotirajuće svjetlo.................................................................................................. 22
		1.4.3	Jež-segmenti........................................................................................................ 22
		1.4.4	Ralo................................................................................................................ 22
		1.4.5	ACE FORCE........................................................................................................... 23
		1.4.6	Telematic Readiness................................................................................................. 23
		1.4.7	Aparat za gašenje................................................................................................... 23
		1.4.8	Tahograf............................................................................................................ 23
2	UPUTE ZA RAD.................................................................................................................... 25
	2.1	Glavne sigurnosne mjere................................................................................................... 27
		2.1.1	Sigurnosne mjere pri rukovanju strojem.............................................................................. 27
		2.1.1.1	Prije početka radova zbijanja..................................................................................... 27
		2.1.1.2	Rad u opasnom području............................................................................................ 27
		2.1.1.3	Osiguranje mjera sigurnosti od strane operatera................................................................... 28
		2.1.1.4	Kabina s integriranim ROPS........................................................................................ 28
		2.1.2	Zahtjevi glede kvalifikacije vozača................................................................................. 29
		2.1.3	Obveze vozača....................................................................................................... 30
		2.1.4	Zabranjene djelatnosti – sigurnost i jamstvo........................................................................ 32
		2.1.5	Sigurnosni znakovi i simboli koji se koriste na stroju.............................................................. 35
		2.1.6	Signali rukom....................................................................................................... 39
	2.2	Ekološka i higijenska načela.............................................................................................. 42
		2.2.1	Higijenska načela................................................................................................... 42
		2.2.2	Ekološka načela .................................................................................................... 42
	2.3	Konzervacija i skladištenje stroja........................................................................................ 43
		2.3.1	Kratkoročno konzerviranje i skladištenje tijekom 1 ÷ 2 mjeseca...................................................... 43
		2.3.2	Konzervacija i skladištenje na razdoblje duže od 2 mjeseca.......................................................... 43
		2.3.3	Odkonzerviranje i pregled isporučenog stroja........................................................................ 44
	2.4	Zbrinjavanje stroja poslije završetka vijeka trajanja..................................................................... 45
	2.5	Opis stroja............................................................................................................... 46
	2.6	Upravljački i kontrolni uređaji........................................................................................... 48
		2.6.1	Rukovanje zaslonom – radni ekran.................................................................................... 69
		2.6.2	Rukovanje zaslonom – informativni zaslon............................................................................ 76
		2.6.3	Rukovanje zaslonom – servisni zaslon................................................................................ 82
		2.6.4	Zaslon isključen.................................................................................................... 85
	2.7	Upravljanje i uporaba stroja.............................................................................................. 86
		2.7.1	Pokretanje motora................................................................................................... 87
		2.7.2	Vožnja unaprijed i vožnja unatrag................................................................................... 93
		2.7.3	Zaustavljanje stroja i motora....................................................................................... 99
		2.7.4	Prinudno zaustavljanje stroja....................................................................................... 99
		2.7.5	Panična reakcija....................................................................................................101
		2.7.6	Parkiranje stroja...................................................................................................101
		2.7.7	ACE Force...........................................................................................................102
		2.7.7.1	Ulaz na zaslon ACE Force..........................................................................................102
		2.7.7.2	Radni zaslon......................................................................................................103
		2.7.7.3	Odabir brzine.....................................................................................................105
		2.7.7.4	Postavke frekvencije..............................................................................................106
		2.7.7.5	Mjerenje kb.......................................................................................................107
		2.7.7.6	Vizualizacija raspona brzine......................................................................................108
		2.7.7.7	Upozorenje na dvostruki odskok i vođenje rukovatelja .............................................................109
		2.7.7.8	Ekran parametara ACE..............................................................................................110
		2.7.7.9	Prepoznavanje postizanja vrijednost zbijanja i usporedba stanja s ciljnom vrijednošću.............................111
		2.7.7.10	Procjenjivanja zbijanja na temelju vrijednosti kb................................................................111
		2.7.7.11	Procjenjivanja zbijanja na temelju odskoka valjka................................................................112
		2.7.7.12	Periodičan (pojedini) odskok.....................................................................................112
		2.7.7.13	Dvostruki (kaotičan) odskok......................................................................................113
		2.7.7.14	Opća greška......................................................................................................114
		2.7.8	Dizanje i spuštanje kabine..........................................................................................115
		2.7.9	Punjenje guma tekućinom.............................................................................................117
		2.7.10	Ralo...............................................................................................................119
	2.8	Transport stroja..........................................................................................................121
		2.8.1	Utovar stroja.......................................................................................................122
		2.8.1.1	Utovar stroja pomoću rampe za nailaženje..........................................................................122
		2.8.1.2	Utovar stroja pomoću dizalice.....................................................................................123
	2.9	Posebni uvjeti uporabe stroja.............................................................................................124
		2.9.1	Sigurnosne funkcije i prinudni način rada stroja (limp mode)........................................................124
		2.9.1.1	Simboli prikazani na zaslonu......................................................................................125
		2.9.1.2	Prebacivanje u prinudni način rada (limp mode)....................................................................126
		2.9.1.3	Napuštanje prinudnog načina rada stroja (limp mode)...............................................................127
		2.9.2	Vuča stroja.........................................................................................................128
		2.9.3	Rad stroja tijekom zagrijavanja.....................................................................................133
		2.9.4	Rad stroja na niskim temperaturama..................................................................................133
		2.9.5	Rad stroja na višim temperaturama i vlažnosti.......................................................................133
		2.9.6	Rad stroja na većim nadmorskim visinama.............................................................................134
		2.9.7	Rad stroja u prašnjavom okruženju...................................................................................134
		2.9.8	Vožnja na sabijenim i tvrdim materijalima...........................................................................134
3	PRIRUČNIK ZA ODRŽAVANJE.........................................................................................................137
	3.1	Sigurnost i druge mjere održavanja........................................................................................139
		3.1.1	Sigurnost održavanja stroja.........................................................................................139
		3.1.2	Protupožarne mjere pri zamjeni radnih punjenja......................................................................139
		3.1.3	Načela zaštite okoliša i higijene...................................................................................140
	3.2	Specifikacija punjenja....................................................................................................141
		3.2.1	Motorno ulje........................................................................................................141
		3.2.2	Gorivo..............................................................................................................142
		3.2.3	Rashladna tekućina..................................................................................................143
		3.2.4	Hidraulično ulje....................................................................................................144
		3.2.5	Ulje mjenjača.......................................................................................................144
		3.2.6	DEF (AdBlue)........................................................................................................144
		3.2.7	Mast za premazivanje................................................................................................145
		3.2.8	Tekućina za pranje stakla...........................................................................................145
		3.2.9	Rashladna tekućina valjka...........................................................................................145
		3.2.10	Punjenje klima uređaja.............................................................................................145
		3.2.11	Ulje vibracijskog uređaja..........................................................................................145
	3.3	Punjenja..................................................................................................................146
	3.4	Tablica podmazivanja i održavanja.........................................................................................147
	3.5	Plan podmazivanja i servisiranja..........................................................................................150
	3.6	Operacije podmazivanja i održavanja.......................................................................................151
		Svakih 20 sati rada (svaki dan)...........................................................................................152
			3.6.1	Provjera motornog ulja..........................................................................................152
			3.6.2	Provjerite rashladnu tekućinu motora............................................................................153
			3.6.3	Provjera ulja u spremniku hidraulike............................................................................154
			3.6.4	Provjera goriva.................................................................................................155
			3.6.5	Provjera količine DEF (AdBlue)..................................................................................156
			3.6.6	Kontrola stanja ventilatora.....................................................................................159
			3.6.7	Provjera ventila za prašinu zračnog filtera.....................................................................159
			3.6.8	Provjera uređaja za upozoravanje i provjeravanje................................................................160
			3.6.9	Provjera nepropusnosti motora...................................................................................162
			3.6.10	Provjera nepropusnosti ispušnog sustava........................................................................162
			3.6.11	Čišćenje separatora vode na filteru goriva.....................................................................163
			3.6.12	Test kočnica...................................................................................................164
			3.6.12.1	Provjera parkirne kočnice....................................................................................164
			3.6.12.2	Kontrola prinudne kočnice....................................................................................165
			3.6.12.3	Provjera radne kočnice.......................................................................................166
		Svakih 100 sati rada......................................................................................................167
			3.6.13	Kontrola tlaka u gumama........................................................................................167
		Svakih 250 sati rada......................................................................................................168
			3.6.14	Kontrola senzora zračnog filtera...............................................................................168
			3.6.15	Podmazivanje stroja............................................................................................170
			3.6.16	Kontrola ulja u vibracijskom uređaju...........................................................................173
			3.6.17	Kontrola ulja u mjenjačima kretanja............................................................................174
			3.6.18	Kontrola ježastih segmenata....................................................................................175
			3.6.19	Kontrola ulja ACE..............................................................................................175
			3.6.20	Kontrola prekidača sjedala.....................................................................................176
		Svakih 500 sati rada – ali minimalno 1x godišnje..........................................................................177
			3.6.21	Promjena motornog ulja.........................................................................................177
			3.6.22	Zamjena filtera goriva.........................................................................................180
			3.6.23	Zamjena uložaka zračnog filtera................................................................................182
			3.6.24	Kontrola rashladne tekućine motora.............................................................................184
			3.6.25	Zamjena filtera ventilacije kabine i filtera grijanja..........................................................185
			3.6.26	Provjera elektroinstalacije....................................................................................185
			3.6.27	Zamjena uložaka zračnog filtera klima uređaja..................................................................186
			3.6.28	Kontrola zategnutosti vijaka kotača............................................................................186
			3.6.29	Zamjena filtera ACE............................................................................................186
		Svakih 1000 sati rada.....................................................................................................187
			3.6.30	Kontrola remena motora.........................................................................................187
			3.6.31	Zamjena filtera DEF (AdBlue)...................................................................................188
			3.6.32	Izmjena ulja u mjenjačima kretanja.............................................................................191
			3.6.33	Kontrola akumulatora...........................................................................................192
			3.6.34	Kontrola motora................................................................................................193
			3.6.35	Provjera prigušnog sustava.....................................................................................193
			3.6.36	Kontrola učvršćenja kompresora klima uređaja...................................................................195
			3.6.37	Dijagnostika motora i stroja...................................................................................195
		Svakih 2000 sati rada.....................................................................................................196
			3.6.38	Zamjena ulja u vibracijskom uređaju............................................................................196
			3.6.39	Čišćenje i kontrola sustava klimatizacije......................................................................197
			3.6.40	Zamjena hidrauličnog ulja i filtera............................................................................198
			3.6.41	Čišćenje usisnog filtera jedinice za podizanje i spuštanje kabine..............................................204
			3.6.42	Zamjena ulja ACE...............................................................................................206
			3.6.43	Provjera podešavanja zazora ventila............................................................................207
			3.6.44	Zamjena čepa za odzračivanje...................................................................................207
		Svakih 6000 sati rada.....................................................................................................208
			3.6.45	Zamjena rashladne tekućine.....................................................................................208
		Održavanje po potrebi.....................................................................................................210
			3.6.46	Odzračivanje sustava goriva....................................................................................210
			3.6.47	Regeneracija začepljenja katalizatora SCR (Selective Catalytic Reduction/ selektivna katalitička redukcija)....211
			3.6.48	Regenaracija začepljenja filtera DPF (Diesel particulate filter/ filter čvrstih čestica).......................213
			3.6.49	Čišćenje hladnjaka.............................................................................................214
			3.6.50	Čišćenje stroja................................................................................................215
			3.6.51	Podešavanje strugača...........................................................................................216
			3.6.52	Rashladna mješavina valjka.....................................................................................218
			3.6.53	Dopunjavanje akumulatora.......................................................................................219
			3.6.54	Provjera zategnutosti vijčanih spojeva.........................................................................220
	3.7	Kvarovi ..................................................................................................................223
		3.7.1	Greške stroja.......................................................................................................224
		3.7.2	Greške izazvane sigurnosnim funkcijama..............................................................................226
		3.7.3	Greške ulaza........................................................................................................227
		3.7.4	Greške izlaza.......................................................................................................228
		3.7.5	Greške ACE..........................................................................................................229
		3.7.6	Greške sustava......................................................................................................230
		3.7.7	Greške motora.......................................................................................................231
	3.8	Dodatak...................................................................................................................256
		Shema elektroinstalacije..................................................................................................256
		Shema hidraulike - zaključavanje kotača...................................................................................264
		Shema hidraulike - potpuno zaključavanje ATC..............................................................................266
		Tablica rezervnih dijelova................................................................................................268