AMMANN ARS 150 NAPUTAK ZA UPORABU 3025686 PDF

AMMANN ARS 150 VALJAK ZA ZBIJANJE TLA DEUTZ TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f NAPUTAK ZA UPORABU 3025686 – PDF DOWNLOAD

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AMMANN ARS 150 VALJAK ZA ZBIJANJE TLA DEUTZ TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f NAPUTAK ZA UPORABU 3025686 – PDF DOWNLOAD

Language : Croatian
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AMMANN ARS 150 VALJAK ZA ZBIJANJE TLA DEUTZ TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f NAPUTAK ZA UPORABU 3025686 – PDF DOWNLOAD

Sadržaj...........................................................................................................................  8
1	SPECIFIKACIJSKI PRIRUČNIK....................................................................................................... 13
	1.1	Osnovni podaci............................................................................................................ 14
	1.2	Dimenzijska shema stroja.................................................................................................. 16
	1.3	Tehnički podaci........................................................................................................... 18
	1.4	Oprema po želji........................................................................................................... 21
		1.4.1	Klima uređaj........................................................................................................ 22
		1.4.2	Rotirajuće svjetlo.................................................................................................. 22
		1.4.3	Jež-segmenti........................................................................................................ 22
		1.4.4	Ralo................................................................................................................ 22
		1.4.5	ACE FORCE........................................................................................................... 23
		1.4.6	Telematic Readiness................................................................................................. 23
		1.4.7	Aparat za gašenje................................................................................................... 23
		1.4.8	Tahograf............................................................................................................ 23
2	UPUTE ZA RAD.................................................................................................................... 25
	2.1	Glavne sigurnosne mjere................................................................................................... 27
		2.1.1	Sigurnosne mjere pri rukovanju strojem.............................................................................. 27
		2.1.1.1	Prije početka radova zbijanja..................................................................................... 27
		2.1.1.2	Rad u opasnom području............................................................................................ 27
		2.1.1.3	Osiguranje mjera sigurnosti od strane operatera................................................................... 28
		2.1.1.4	Kabina s integriranim ROPS........................................................................................ 28
		2.1.2	Zahtjevi glede kvalifikacije vozača................................................................................. 29
		2.1.3	Obveze vozača....................................................................................................... 30
		2.1.4	Zabranjene djelatnosti – sigurnost i jamstvo........................................................................ 32
		2.1.5	Sigurnosni znakovi i simboli koji se koriste na stroju.............................................................. 35
		2.1.6	Signali rukom....................................................................................................... 39
	2.2	Ekološka i higijenska načela.............................................................................................. 42
		2.2.1	Higijenska načela................................................................................................... 42
		2.2.2	Ekološka načela .................................................................................................... 42
	2.3	Konzervacija i skladištenje stroja........................................................................................ 43
		2.3.1	Kratkoročno konzerviranje i skladištenje tijekom 1 ÷ 2 mjeseca...................................................... 43
		2.3.2	Konzervacija i skladištenje na razdoblje duže od 2 mjeseca.......................................................... 43
		2.3.3	Odkonzerviranje i pregled isporučenog stroja........................................................................ 44
	2.4	Zbrinjavanje stroja poslije završetka vijeka trajanja..................................................................... 45
	2.5	Opis stroja............................................................................................................... 46
	2.6	Upravljački i kontrolni uređaji........................................................................................... 48
		2.6.1	Rukovanje zaslonom – radni ekran.................................................................................... 69
		2.6.2	Rukovanje zaslonom – informativni zaslon............................................................................ 76
		2.6.3	Rukovanje zaslonom – servisni zaslon................................................................................ 82
		2.6.4	Zaslon isključen.................................................................................................... 85
	2.7	Upravljanje i uporaba stroja.............................................................................................. 86
		2.7.1	Pokretanje motora................................................................................................... 87
		2.7.2	Vožnja unaprijed i vožnja unatrag................................................................................... 93
		2.7.3	Zaustavljanje stroja i motora....................................................................................... 99
		2.7.4	Prinudno zaustavljanje stroja....................................................................................... 99
		2.7.5	Panična reakcija....................................................................................................101
		2.7.6	Parkiranje stroja...................................................................................................101
		2.7.7	ACE Force...........................................................................................................102
		2.7.7.1	Ulaz na zaslon ACE Force..........................................................................................102
		2.7.7.2	Radni zaslon......................................................................................................103
		2.7.7.3	Odabir brzine.....................................................................................................105
		2.7.7.4	Postavke frekvencije..............................................................................................106
		2.7.7.5	Mjerenje kb.......................................................................................................107
		2.7.7.6	Vizualizacija raspona brzine......................................................................................108
		2.7.7.7	Upozorenje na dvostruki odskok i vođenje rukovatelja .............................................................109
		2.7.7.8	Ekran parametara ACE..............................................................................................110
		2.7.7.9	Prepoznavanje postizanja vrijednost zbijanja i usporedba stanja s ciljnom vrijednošću.............................111
		2.7.7.10	Procjenjivanja zbijanja na temelju vrijednosti kb................................................................111
		2.7.7.11	Procjenjivanja zbijanja na temelju odskoka valjka................................................................112
		2.7.7.12	Periodičan (pojedini) odskok.....................................................................................112
		2.7.7.13	Dvostruki (kaotičan) odskok......................................................................................113
		2.7.7.14	Opća greška......................................................................................................114
		2.7.8	Dizanje i spuštanje kabine..........................................................................................115
		2.7.9	Punjenje guma tekućinom.............................................................................................117
		2.7.10	Ralo...............................................................................................................119
		2.7.11	Podešavanje strugača...............................................................................................121
	2.8	Transport stroja..........................................................................................................123
		2.8.1	Utovar stroja.......................................................................................................124
		2.8.1.1	Utovar stroja pomoću rampe za nailaženje..........................................................................124
		2.8.1.2	Utovar stroja pomoću dizalice.....................................................................................125
	2.9	Posebni uvjeti uporabe stroja.............................................................................................126
		2.9.1	Sigurnosne funkcije i prinudni način rada stroja (limp mode)........................................................126
		2.9.1.1	Simboli prikazani na zaslonu......................................................................................127
		2.9.1.2	Prebacivanje u prinudni način rada (limp mode)....................................................................128
		2.9.1.3	Napuštanje prinudnog načina rada stroja (limp mode)...............................................................129
		2.9.2	Vuča stroja.........................................................................................................130
		2.9.3	Rad stroja tijekom zagrijavanja.....................................................................................135
		2.9.4	Rad stroja na niskim temperaturama..................................................................................135
		2.9.5	Rad stroja na višim temperaturama i vlažnosti.......................................................................135
		2.9.6	Rad stroja na većim nadmorskim visinama.............................................................................136
		2.9.7	Rad stroja u prašnjavom okruženju...................................................................................136
		2.9.8	Vožnja na sabijenim i tvrdim materijalima...........................................................................136
3	PRIRUČNIK ZA ODRŽAVANJE.........................................................................................................139
	3.1	Sigurnost i druge mjere održavanja........................................................................................141
		3.1.1	Sigurnost održavanja stroja.........................................................................................141
		3.1.2	Protupožarne mjere pri zamjeni radnih punjenja......................................................................141
		3.1.3	Načela zaštite okoliša i higijene...................................................................................142
	3.2	Specifikacija punjenja....................................................................................................143
		3.2.1	Motorno ulje........................................................................................................143
		3.2.2	Gorivo..............................................................................................................144
		3.2.3	Rashladna tekućina..................................................................................................145
		3.2.4	Hidraulično ulje....................................................................................................146
		3.2.5	Ulje mjenjača.......................................................................................................146
		3.2.6	DEF (AdBlue)........................................................................................................146
		3.2.7	Mast za premazivanje................................................................................................147
		3.2.8	Tekućina za pranje stakla...........................................................................................147
		3.2.9	Rashladna tekućina valjka...........................................................................................147
		3.2.10	Punjenje klima uređaja.............................................................................................147
		3.2.11	Ulje vibracijskog uređaja..........................................................................................147
	3.3	Punjenja..................................................................................................................148
	3.4	Tablica podmazivanja i održavanja.........................................................................................149
	3.5	Plan podmazivanja i servisiranja..........................................................................................152
	3.6	Operacije podmazivanja i održavanja.......................................................................................153
		Svakih 20 sati rada (svaki dan)...........................................................................................154
			3.6.1	Provjera motornog ulja..........................................................................................154
			3.6.2	Provjerite rashladnu tekućinu motora............................................................................155
			3.6.3	Provjera ulja u spremniku hidraulike............................................................................156
			3.6.4	Provjera goriva.................................................................................................157
			3.6.5	Provjera količine DEF (AdBlue)..................................................................................158
			3.6.6	Kontrola stanja ventilatora.....................................................................................161
			3.6.7	Provjera ventila za prašinu zračnog filtera.....................................................................161
			3.6.8	Provjera uređaja za upozoravanje i provjeravanje................................................................162
			3.6.9	Provjera nepropusnosti motora...................................................................................164
			3.6.10	Provjera nepropusnosti ispušnog sustava........................................................................164
			3.6.11	Čišćenje separatora vode na filteru goriva.....................................................................165
			3.6.12	Test kočnica...................................................................................................166
			3.6.12.1	Provjera parkirne kočnice....................................................................................166
			3.6.12.2	Kontrola prinudne kočnice....................................................................................167
			3.6.12.3	Provjera radne kočnice.......................................................................................168
		Svakih 100 sati rada......................................................................................................169
			3.6.13	Kontrola tlaka u gumama........................................................................................169
		Svakih 250 sati rada......................................................................................................170
			3.6.14	Kontrola senzora zračnog filtera...............................................................................170
			3.6.15	Podmazivanje stroja............................................................................................172
			3.6.16	Kontrola ulja u vibracijskom uređaju...........................................................................175
			3.6.17	Kontrola ulja u mjenjačima kretanja............................................................................176
			3.6.18	Kontrola ježastih segmenata....................................................................................177
			3.6.19	Kontrola prekidača sjedala.....................................................................................177
		Svakih 500 sati rada – ali minimalno 1x godišnje..........................................................................178
			3.6.20	Promjena motornog ulja.........................................................................................178
			3.6.21	Zamjena filtera goriva.........................................................................................181
			3.6.22	Zamjena uložaka zračnog filtera................................................................................183
			3.6.23	Kontrola rashladne tekućine motora.............................................................................185
			3.6.24	Zamjena filtera ventilacije kabine i filtera grijanja..........................................................186
			3.6.25	Provjera elektroinstalacije....................................................................................186
			3.6.26	Zamjena uložaka zračnog filtera klima uređaja..................................................................187
			3.6.27	Kontrola zategnutosti vijaka kotača............................................................................187
		Svakih 1000 sati rada.....................................................................................................188
			3.6.28	Kontrola remena motora.........................................................................................188
			3.6.29	Zamjena filtera DEF (AdBlue)...................................................................................189
			3.6.30	Izmjena ulja u mjenjačima kretanja.............................................................................192
			3.6.31	Kontrola akumulatora...........................................................................................193
			3.6.32	Kontrola motora................................................................................................194
			3.6.33	Provjera prigušnog sustava.....................................................................................194
			3.6.34	Kontrola učvršćenja kompresora klima uređaja...................................................................196
			3.6.35	Dijagnostika motora i stroja...................................................................................196
		Svakih 2000 sati rada.....................................................................................................197
			3.6.36	Zamjena ulja u vibracijskom uređaju............................................................................197
			3.6.37	Čišćenje i kontrola sustava klimatizacije......................................................................198
			3.6.38	Zamjena hidrauličnog ulja i filtera............................................................................199
			3.6.39	Čišćenje usisnog filtera jedinice za podizanje i spuštanje kabine..............................................205
			3.6.40	Provjera podešavanja zazora ventila............................................................................207
			3.6.41	Zamjena čepa za odzračivanje...................................................................................207
		Svakih 6000 sati rada.....................................................................................................208
			3.6.42	Zamjena rashladne tekućine.....................................................................................208
		Održavanje po potrebi.....................................................................................................210
			3.6.43	Odzračivanje sustava goriva....................................................................................210
			3.6.44	Regeneracija začepljenja katalizatora SCR (Selective Catalytic Reduction/ selektivna katalitička redukcija)....211
			3.6.45	Regenaracija začepljenja filtera DPF (Diesel particulate filter/ filter čvrstih čestica).......................213
			3.6.46	Čišćenje hladnjaka.............................................................................................214
			3.6.47	Čišćenje stroja................................................................................................215
			3.6.48	Podešavanje strugača...........................................................................................216
			3.6.49	Rashladna mješavina valjka.....................................................................................216
			3.6.50	Dopunjavanje akumulatora.......................................................................................217
			3.6.51	Provjera zategnutosti vijčanih spojeva.........................................................................218
	3.7	Kvarovi ..................................................................................................................221
		3.7.1	Greške stroja.......................................................................................................222
		3.7.2	Greške izazvane sigurnosnim funkcijama..............................................................................224
		3.7.3	Greške ulaza........................................................................................................225
		3.7.4	Greške izlaza.......................................................................................................226
		3.7.5	Greške ACE..........................................................................................................227
		3.7.6	Greške sustava......................................................................................................228
		3.7.7	Greške motora.......................................................................................................229
	3.8	Dodatak...................................................................................................................254
		Shema elektroinstalacije..................................................................................................254
		Shema hidraulike - zaključavanje kotača...................................................................................262
		Shema hidraulike - potpuno zaključavanje ATC..............................................................................264
		Tablica rezervnih dijelova................................................................................................266