Ammann ARS 150 Single Drum Roller Operating Manual 2403008 - PDF

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 2403008 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 2403008 – PDF DOWNLOAD

Language : English
Pages : 248
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 2403008 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensional drawing of the machine 16

1 3Technical data 18

1 4Optional equipment 21

1 4 1Air conditioning 22

1 4 2Beacon 22

1 4 3Padfoot segments 22

1 4 4Blade 22

1 4 5ACE FORCE 23

1 4 6Telematic Readiness 23

1 4 7Fire extinguisher 23

1 4 8Tachograph 23

2 OPERATING MANUAL 25

2 1Main safety precautions 27

2 1 1Safety precautions during operation of the machine 27

2 1 1 1Before compacting works are started 27

2 1 1 2Work in the dangerous area 27

2 1 1 3Ensurance of safety measures by the provider 28

2 1 1 4Cab with integrated ROPS 28

2 1 2Requirements for the machine driver’s qualification 29

2 1 3Driver’s obligations 30

2 1 4Forbidden activities – safety and guarantee 32

2 1 5Safety notices and signs applied on the machine 35

2 1 6Manual signals 39

2 2Environmental and hygiene principles 42

2 2 1Hygiene principles 42

2 2 2Environmental principles 42

2 3Preservation and storage of the machine 43

2 3 1Short-term preservation and storage for 1–2 months 43

2 3 2Preservation and storage for a period over 2 months 43

2 3 3Depreservation and inspection of the delivered machine 44

2 4Machine disposal after its service life 45

2 5Machine description 46

2 6Controls and checking instruments 48

2 6 1Display control – operation screen 68

2 6 2Display control – Information screen 74

2 6 3Display control – Service screen 80

2 6 4Display disconnected 83

2 7Machine operation and use 84

2 7 1Engine start 85

2 7 2Drive and reverse drive 91

2 7 3Stopping the machine and engine 97

2 7 4Machine emergency stop 97

2 7 5Panic response 99

2 7 6Machine parking 99

2 7 7ACE Force 100

2 7 7 1Parameters setting screen 102

2 7 7 2Double drum rebound 103

2 7 8Cab lifting and lowering 104

2 7 9Tyre ballasting with liquid 106

2 8Machine transport 108

2 8 1Loading the machine 109

2 8 1 1Loading the machine using a ramp 109

2 8 1 2Loading the machine using a crane 110

2 9Special conditions to use the machine 111

2 9 1Emergency mode 111

2 9 2Towing the machine 113

2 9 3Machine operation during the initial run-in period 118

2 9 4Machine operation at low temperatures 118

2 9 5Machine operation at higher temperatures and humidity 118

2 9 6Machine operation at higher altitudes 119

2 9 7Machine operation in dusty environment 119

2 9 8Driving with vibration on compacted and hard materials 119

3 MAINTENANCE MANUAL 121

3 1Safety and other measures during maintenance of the machine 123

3 1 1Safety during machine maintenance 123

3 1 2Fire protection when operating fluids are changed 123

3 1 3Environmental and hygiene principles 124

3 2Specification of operating fluids 125

3 2 1Engine oil 125

3 2 2Fuel 126

3 2 3Coolant 127

3 2 4Hydraulic oil 128

3 2 5Gear oil 128

3 2 6DEF (AdBlue) 128

3 2 7Lubricating grease 129

3 2 8Screen washer fluid 129

3 2 9Drum coolant 129

3 2 10Air-conditioning filling 129

3 3Fluids 130

3 4Lubrication and maintenance chart 131

3 5Lubrication and service plan 134

3 6Lubrication and maintenance operations 135

Every 20 hours of operation (daily) 136

3 6 1Checking the oil in the engine 136

3 6 2Checking the engine coolant 137

3 6 3Checking the oil in the hydraulic tank 138

3 6 4Fuel check 139

3 6 5DEF (AdBlue) level check 140

3 6 6Checking the fan for condition 143

3 6 7Checking the dust valve of the air filter 143

3 6 8Inspection of warning and checking devices 144

3 6 9Engine tightness check 148

3 6 10Checking the exhaust system for tightness 148

3 6 11Cleaning of the water separator on the fuel filter 149

Every 100 hours of operation (weekly) 150

3 6 12Tyre pressure check 150

Every 250 hours of operation (every 3 months) 151

3 6 13Checking the sensor of the air filter 151

3 6 14Machine lubrication 153

3 6 15Checking the oil in the vibrator 156

3 6 16Checking the oil in travel gearboxes 157

3 6 17Checking the pad-foot segments 158

3 6 18ACE oil check 158

Every 500 hours of operation (every 6 months) 159

3 6 19Engine oil change 159

3 6 20Fuel filters replacement 162

3 6 21Air filter cartridges replacement 164

3 6 22Engine coolant check 166

3 6 23Replacement of the cab ventilation filter and of the heating filter 167

3 6 24Electrical installation check 167

3 6 25Replacement of the air filter elements of the air conditioning unit 168

3 6 26Checking the wheel screws for tightening 168

3 6 27ACE filters replacement 168

Every 1,000 hours of operation (yearly) 169

3 6 28Checking the engine belt 169

3 6 29DEF (AdBlue) filter replacement 170

3 6 30Oil change in travel gearboxes 173

3 6 31Checking the batteries 174

3 6 32Checking the engine 175

3 6 33Damping system check 175

3 6 34Checking the air-conditioning compressor for mounting 177

3 6 35Engine and machine diagnostics 177

Every 2,000 hours of operation (every 2 years) 178

3 6 36Oil change in the vibrator 178

3 6 37Cleaning and checking the air-conditioning system 179

3 6 38Hydraulic oil and filter replacement 180

3 6 39Cleaning of the suction filter of the cab lifting and lowering unit 186

3 6 40ACE oil change 188

3 6 41Valve clearance adjustment 189

3 6 42Vent plug replacement 189

Every 6,000 hours of operation (every 4 years) 190

3 6 43Coolant change 190

Maintenance as required 192

3 6 44Fuel system venting 192

3 6 45Regeneration of clogged SCR (Selective Catalytic Reduction) catalyst 193

3 6 46DPF regeneration (Diesel Particulate Filter) 195

3 6 47Cooler cleaning 196

3 6 48Machine cleaning 197

3 6 49Scraper adjustment 198

3 6 50Drum coolant 200

3 6 51Charging of the battery 201

3 6 52Checking the screw connections for tightening 202

3 7Troubleshooting 205

3 7 1Machine errors 206

3 7 2Engine errors 209

3 8Appendices 234

Wiring diagram 234

Hydraulic diagram – wheel lock 238

Hydraulic diagram – complete ATC 240

Table of spare parts 242