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FILE DETAILS:
Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 2403035 – PDF DOWNLOAD
Language : English
Pages : 260
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 2403035 – PDF DOWNLOAD
Contents 8
1 SPECIFICATION MANUAL 13
1 1Basic data 14
1 2Dimensional drawing of the machine 16
1 3Technical data 18
1 4Optional equipment 21
1 4 1Air conditioning 22
1 4 2Beacon 22
1 4 3Padfoot segments 22
1 4 4Blade 22
1 4 5ACE FORCE 23
1 4 6Telematic Readiness 23
1 4 7Fire extinguisher 23
1 4 8Tachograph 23
2 OPERATING MANUAL 25
2 1Main safety precautions 27
2 1 1Safety precautions during operation of the machine 27
2 1 1 1Before compacting works are started 27
2 1 1 2Work in the dangerous area 27
2 1 1 3Ensurance of safety measures by the provider 28
2 1 1 4Cab with integrated ROPS 28
2 1 2Requirements for the machine driver’s qualification 29
2 1 3Driver’s obligations 30
2 1 4Forbidden activities – safety and guarantee 32
2 1 5Safety notices and signs applied on the machine 35
2 1 6Manual signals 39
2 2Environmental and hygiene principles 42
2 2 1Hygiene principles 42
2 2 2Environmental principles 42
2 3Preservation and storage of the machine 43
2 3 1Short-term preservation and storage for 1–2 months 43
2 3 2Preservation and storage for a period over 2 months 43
2 3 3Depreservation and inspection of the delivered machine 44
2 4Machine disposal after its service life 45
2 5Machine description 46
2 6Controls and checking instruments 48
2 6 1Display control – operation screen 69
2 6 2Display control – Information screen 76
2 6 3Display control – Service screen 82
2 6 4Display disconnected 85
2 7Machine operation and use 86
2 7 1Engine start 87
2 7 2Drive and reverse drive 93
2 7 3Stopping the machine and engine 99
2 7 4Machine emergency stop 99
2 7 5Panic response 101
2 7 6Machine parking 101
2 7 7ACE Force 102
2 7 7 1Parameters setting screen 104
2 7 7 2Double drum rebound 105
2 7 8Cab lifting and lowering 106
2 7 9Tyre ballasting with liquid 108
2 7 10Blade 110
2 8Machine transport 112
2 8 1Loading the machine 113
2 8 1 1Loading the machine using a ramp 113
2 8 1 2Loading the machine using a crane 114
2 9Special conditions to use the machine 115
2 9 1Emergency mode 115
2 9 2Towing the machine 117
2 9 3Machine operation during the initial run-in period 122
2 9 4Machine operation at low temperatures 122
2 9 5Machine operation at higher temperatures and humidity 122
2 9 6Machine operation at higher altitudes 123
2 9 7Machine operation in dusty environment 123
2 9 8Driving with vibration on compacted and hard materials 123
3 MAINTENANCE MANUAL 125
3 1Safety and other measures during maintenance of the machine 127
3 1 1Safety during machine maintenance 127
3 1 2Fire protection when operating fluids are changed 127
3 1 3Environmental and hygiene principles 128
3 2Specification of operating fluids 129
3 2 1Engine oil 129
3 2 2Fuel 130
3 2 3Coolant 131
3 2 4Hydraulic oil 132
3 2 5Gear oil 132
3 2 6DEF (AdBlue) 132
3 2 7Lubricating grease 133
3 2 8Screen washer fluid 133
3 2 9Drum coolant 133
3 2 10Air-conditioning filling 133
3 2 11Vibrator oil 133
3 3Fluids 134
3 4Lubrication and maintenance chart 135
3 5Lubrication and service plan 138
3 6Lubrication and maintenance operations 139
Every 20 hours of operation (daily) 140
3 6 1Checking the oil in the engine 140
3 6 2Checking the engine coolant 141
3 6 3Checking the oil in the hydraulic tank 142
3 6 4Fuel check 143
3 6 5DEF (AdBlue) level check 144
3 6 6Checking the fan for condition 147
3 6 7Checking the dust valve of the air filter 147
3 6 8Inspection of warning and checking devices 148
3 6 9Engine tightness check 152
3 6 10Checking the exhaust system for tightness 152
3 6 11Cleaning of the water separator on the fuel filter 153
Every 100 hours of operation (weekly) 154
3 6 12Tyre pressure check 154
Every 250 hours of operation (every 3 months) 155
3 6 13Checking the sensor of the air filter 155
3 6 14Machine lubrication 157
3 6 15Checking the oil in the vibrator 160
3 6 16Checking the oil in travel gearboxes 161
3 6 17Checking the pad-foot segments 162
3 6 18ACE oil check 162
Every 500 hours of operation (every 6 months) 163
3 6 19Engine oil change 163
3 6 20Fuel filters replacement 166
3 6 21Air filter cartridges replacement 168
3 6 22Engine coolant check 170
3 6 23Replacement of the cab ventilation filter and of the heating filter 171
3 6 24Electrical installation check 171
3 6 25Replacement of the air filter elements of the air conditioning unit 172
3 6 26Checking the wheel screws for tightening 172
3 6 27ACE filters replacement 172
Every 1,000 hours of operation (yearly) 173
3 6 28Checking the engine belt 173
3 6 29DEF (AdBlue) filter replacement 174
3 6 30Oil change in travel gearboxes 177
3 6 31Checking the batteries 178
3 6 32Checking the engine 179
3 6 33Damping system check 179
3 6 34Checking the air-conditioning compressor for mounting 181
3 6 35Engine and machine diagnostics 181
Every 2,000 hours of operation (every 2 years) 182
3 6 36Oil change in the vibrator 182
3 6 37Cleaning and checking the air-conditioning system 183
3 6 38Hydraulic oil and filter replacement 184
3 6 39Cleaning of the suction filter of the cab lifting and lowering unit 190
3 6 40ACE oil change 192
3 6 41Valve clearance adjustment 193
3 6 42Vent plug replacement 193
Every 6,000 hours of operation (every 4 years) 194
3 6 43Coolant change 194
Maintenance as required 196
3 6 44Fuel system venting 196
3 6 45Regeneration of clogged SCR (Selective Catalytic Reduction) catalyst 197
3 6 46DPF regeneration (Diesel Particulate Filter) 199
3 6 47Cooler cleaning 200
3 6 48Machine cleaning 201
3 6 49Scraper adjustment 202
3 6 50Drum coolant 204
3 6 51Charging of the battery 205
3 6 52Checking the screw connections for tightening 206
3 7Troubleshooting 209
3 7 1Machine errors 210
3 7 2Errors due to safety functions 212
3 7 3Errors at the inputs 213
3 7 4Errors at the outputs 214
3 7 5ACE errors 215
3 7 6System errors 216
3 7 7Engine errors 217
3 8Appendices 242
Wiring diagram 242
Hydraulic diagram – wheel lock 250
Hydraulic diagram – complete ATC 252
Table of spare parts 254