Ammann ARS 150 Single Drum Roller Operating Manual 3002907 - PDF

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3002907 – PDF DOWNLOAD

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Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3002907 – PDF DOWNLOAD

Language : English
Pages : 264
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3002907 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensional drawing of the machine 16

1 3Technical data 18

1 4Optional equipment 21

1 4 1Air conditioning 22

1 4 2Beacon 22

1 4 3Padfoot segments 22

1 4 4Blade 22

1 4 5ACE FORCE 23

1 4 6Telematic Readiness 23

1 4 7Fire extinguisher 23

1 4 8Tachograph 23

2 OPERATING MANUAL 25

2 1Main safety precautions 27

2 1 1Safety precautions during operation of the machine 27

2 1 1 1Before compacting works are started 27

2 1 1 2Work in the dangerous area 27

2 1 1 3Ensurance of safety measures by the provider 28

2 1 1 4Cab with integrated ROPS 28

2 1 2Requirements for the machine driver’s qualification 29

2 1 3Driver’s obligations 30

2 1 4Forbidden activities – safety and guarantee 32

2 1 5Safety notices and signs applied on the machine 35

2 1 6Manual signals 39

2 2Environmental and hygiene principles 42

2 2 1Hygiene principles 42

2 2 2Environmental principles 42

2 3Preservation and storage of the machine 43

2 3 1Short-term preservation and storage for 1–2 months 43

2 3 2Preservation and storage for a period over 2 months 43

2 3 3Depreservation and inspection of the delivered machine 44

2 4Machine disposal after its service life 45

2 5Machine description 46

2 6Controls and checking instruments 48

2 6 1Display control – operation screen 69

2 6 2Display control – Information screen 76

2 6 3Display control – Service screen 82

2 6 4Display disconnected 85

2 7Machine operation and use 86

2 7 1Engine start 87

2 7 2Drive and reverse drive 93

2 7 3Stopping the machine and engine 99

2 7 4Machine emergency stop 99

2 7 5Panic response 101

2 7 6Machine parking 101

2 7 7ACE Force 102

2 7 7 1Parameters setting screen 104

2 7 7 2Double drum rebound 105

2 7 8Cab lifting and lowering 106

2 7 9Tyre ballasting with liquid 108

2 7 10Blade 110

2 8Machine transport 112

2 8 1Loading the machine 113

2 8 1 1Loading the machine using a ramp 113

2 8 1 2Loading the machine using a crane 114

2 9Special conditions to use the machine 115

2 9 1Safety function and emergency mode of the machine (limp mode) 115

2 9 1 1Symbols shown on the display 116

2 9 1 2Switching to the emergency (limp) mode 117

2 9 1 3Deactivation of the emergency (limp) mode 118

2 9 2Towing the machine 119

2 9 3Machine operation during the initial run-in period 124

2 9 4Machine operation at low temperatures 124

2 9 5Machine operation at higher temperatures and humidity 124

2 9 6Machine operation at higher altitudes 125

2 9 7Machine operation in dusty environment 125

2 9 8Driving with vibration on compacted and hard materials 125

3 MAINTENANCE MANUAL 127

3 1Safety and other measures during maintenance of the machine 129

3 1 1Safety during machine maintenance 129

3 1 2Fire protection when operating fluids are changed 129

3 1 3Environmental and hygiene principles 130

3 2Specification of operating fluids 131

3 2 1Engine oil 131

3 2 2Fuel 132

3 2 3Coolant 133

3 2 4Hydraulic oil 134

3 2 5Gear oil 134

3 2 6DEF (AdBlue) 134

3 2 7Lubricating grease 135

3 2 8Screen washer fluid 135

3 2 9Drum coolant 135

3 2 10Air-conditioning filling 135

3 2 11Vibrator oil 135

3 3Fluids 136

3 4Lubrication and maintenance chart 137

3 5Lubrication and service plan 140

3 6Lubrication and maintenance operations 141

Every 20 hours of operation (daily) 142

3 6 1Checking the oil in the engine 142

3 6 2Checking the engine coolant 143

3 6 3Checking the oil in the hydraulic tank 144

3 6 4Fuel check 145

3 6 5DEF (AdBlue) level check 146

3 6 6Checking the fan for condition 149

3 6 7Checking the dust valve of the air filter 149

3 6 8Inspection of warning and checking devices 150

3 6 9Engine tightness check 152

3 6 10Checking the exhaust system for tightness 152

3 6 11Cleaning of the water separator on the fuel filter 153

3 6 12Brake test 154

3 6 12 1Check of the parking brake 154

3 6 12 2Check of the emergency brake 155

3 6 12 3Check of the service brake 156

Every 100 hours of operation (weekly) 157

3 6 13Tyre pressure check 157

Every 250 hours of operation (every 3 months) 158

3 6 14Checking the sensor of the air filter 158

3 6 15Machine lubrication 160

3 6 16Checking the oil in the vibrator 163

3 6 17Checking the oil in travel gearboxes 164

3 6 18Checking the pad-foot segments 165

3 6 19ACE oil check 165

3 6 20Seat switch check 166

Every 500 hours of operation (every 6 months) 167

3 6 21Engine oil change 167

3 6 22Fuel filters replacement 170

3 6 23Air filter cartridges replacement 172

3 6 24Engine coolant check 174

3 6 25Replacement of the cab ventilation filter and of the heating filter 175

3 6 26Electrical installation check 175

3 6 27Replacement of the air filter elements of the air conditioning unit 176

3 6 28Checking the wheel screws for tightening 176

3 6 29ACE filters replacement 176

Every 1,000 hours of operation (yearly) 177

3 6 30Checking the engine belt 177

3 6 31DEF (AdBlue) filter replacement 178

3 6 32Oil change in travel gearboxes 181

3 6 33Checking the batteries 182

3 6 34Checking the engine 183

3 6 35Damping system check 183

3 6 36Checking the air-conditioning compressor for mounting 185

3 6 37Engine and machine diagnostics 185

Every 2,000 hours of operation (every 2 years) 186

3 6 38Oil change in the vibrator 186

3 6 39Cleaning and checking the air-conditioning system 187

3 6 40Hydraulic oil and filter replacement 188

3 6 41Cleaning of the suction filter of the cab lifting and lowering unit 194

3 6 42ACE oil change 196

3 6 43Valve clearance adjustment 197

3 6 44Vent plug replacement 197

Every 6,000 hours of operation (every 4 years) 198

3 6 45Coolant change 198

Maintenance as required 200

3 6 46Fuel system venting 200

3 6 47Regeneration of clogged SCR (Selective Catalytic Reduction) catalyst 201

3 6 48DPF regeneration (Diesel Particulate Filter) 203

3 6 49Cooler cleaning 204

3 6 50Machine cleaning 205

3 6 51Scraper adjustment 206

3 6 52Drum coolant 208

3 6 53Charging of the battery 209

3 6 54Checking the screw connections for tightening 210

3 7Troubleshooting 213

3 7 1Machine errors 214

3 7 2Errors due to safety functions 216

3 7 3Errors at the inputs 217

3 7 4Errors at the outputs 218

3 7 5ACE errors 219

3 7 6System errors 220

3 7 7Engine errors 221

3 8Appendices 246

Wiring diagram 246

Hydraulic diagram – wheel lock 254

Hydraulic diagram – complete ATC 256

Table of spare parts 258