Ammann ARS 150 Single Drum Roller Operating Manual 3025686 - PDF

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3025686 – PDF DOWNLOAD

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Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3025686 – PDF DOWNLOAD

Language : English
Pages : 272
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3025686 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensional drawing of the machine 16

1 3Technical data 18

1 4Optional equipment 21

1 4 1Air conditioning 22

1 4 2Beacon 22

1 4 3Padfoot segments 22

1 4 4Blade 22

1 4 5ACE FORCE 23

1 4 6Telematic Readiness 23

1 4 7Fire extinguisher 23

1 4 8Tachograph 23

2 OPERATING MANUAL 25

2 1Main safety precautions 27

2 1 1Safety precautions during operation of the machine 27

2 1 1 1Before compacting works are started 27

2 1 1 2Work in the dangerous area 27

2 1 1 3Ensurance of safety measures by the provider 28

2 1 1 4Cab with integrated ROPS 28

2 1 2Requirements for the machine driver’s qualification 29

2 1 3Driver’s obligations 30

2 1 4Forbidden activities – safety and guarantee 32

2 1 5Safety notices and signs applied on the machine 35

2 1 6Manual signals 39

2 2Environmental and hygiene principles 42

2 2 1Hygiene principles 42

2 2 2Environmental principles 42

2 3Preservation and storage of the machine 43

2 3 1Short-term preservation and storage for 1–2 months 43

2 3 2Preservation and storage for a period over 2 months 43

2 3 3Depreservation and inspection of the delivered machine 44

2 4Machine disposal after its service life 45

2 5Machine description 46

2 6Controls and checking instruments 48

2 6 1Display control – operation screen 69

2 6 2Display control – Information screen 76

2 6 3Display control – Service screen 82

2 6 4Display disconnected 85

2 7Machine operation and use 86

2 7 1Engine start 87

2 7 2Drive and reverse drive 93

2 7 3Stopping the machine and engine 99

2 7 4Machine emergency stop 99

2 7 5Panic response 101

2 7 6Machine parking 101

2 7 7ACE Force 102

2 7 7 1Entering the ACE Force screen 102

2 7 7 2Operation screen 103

2 7 7 3Speed selection 105

2 7 7 4Frequency setup 106

2 7 7 5Kb measurement 107

2 7 7 6Speed range visualization 108

2 7 7 7Double jump warning and operator guidance 109

2 7 7 8ACE parameter screen 110

2 7 7 9Recognition of compaction value achievement and the status against the target 111

2 7 7 10Evaluation of compaction by means of Kb value 111

2 7 7 11Evaluation of compaction by means of a drum jump 112

2 7 7 12Periodic (single) jump 112

2 7 7 13Double (chaotic) jump 113

2 7 7 14General fault 114

2 7 8Cab lifting and lowering 115

2 7 9Tyre ballasting with liquid 117

2 7 10Blade 119

2 7 11Scraper adjustment 121

2 8Machine transport 123

2 8 1Loading the machine 124

2 8 1 1Loading the machine using a ramp 124

2 8 1 2Loading the machine using a crane 125

2 9Special conditions to use the machine 126

2 9 1Safety function and emergency mode of the machine (limp mode) 126

2 9 1 1Symbols shown on the display 127

2 9 1 2Switching to the emergency (limp) mode 128

2 9 1 3Deactivation of the emergency (limp) mode 129

2 9 2Towing the machine 130

2 9 3Machine operation during the initial run-in period 135

2 9 4Machine operation at low temperatures 135

2 9 5Machine operation at higher temperatures and humidity 135

2 9 6Machine operation at higher altitudes 136

2 9 7Machine operation in dusty environment 136

2 9 8Driving with vibration on compacted and hard materials 136

3 MAINTENANCE MANUAL 139

3 1Safety and other measures during maintenance of the machine 141

3 1 1Safety during machine maintenance 141

3 1 2Fire protection when operating fluids are changed 141

3 1 3Environmental and hygiene principles 142

3 2Specification of operating fluids 143

3 2 1Engine oil 143

3 2 2Fuel 144

3 2 3Coolant 145

3 2 4Hydraulic oil 146

3 2 5Gear oil 146

3 2 6DEF (AdBlue) 146

3 2 7Lubricating grease 147

3 2 8Screen washer fluid 147

3 2 9Drum coolant 147

3 2 10Air-conditioning filling 147

3 2 11Vibrator oil 147

3 3Fluids 148

3 4Lubrication and maintenance chart 149

3 5Lubrication and service plan 152

3 6Lubrication and maintenance operations 153

Every 20 hours of operation (daily) 154

3 6 1Checking the oil in the engine 154

3 6 2Checking the engine coolant 155

3 6 3Checking the oil in the hydraulic tank 156

3 6 4Fuel check 157

3 6 5DEF (AdBlue) level check 158

3 6 6Checking the fan for condition 161

3 6 7Checking the dust valve of the air filter 161

3 6 8Inspection of warning and checking devices 162

3 6 9Engine tightness check 164

3 6 10Checking the exhaust system for tightness 164

3 6 11Cleaning of the water separator on the fuel filter 165

3 6 12Brake test 166

3 6 12 1Check of the parking brake 166

3 6 12 2Check of the emergency brake 167

3 6 12 3Check of the service brake 168

Every 100 hours of operation 169

3 6 13Tyre pressure check 169

Every 250 hours of operation 170

3 6 14Checking the sensor of the air filter 170

3 6 15Machine lubrication 172

3 6 16Checking the oil in the vibrator 175

3 6 17Checking the oil in travel gearboxes 176

3 6 18Checking the pad-foot segments 177

3 6 19Seat switch check 177

Every 500 hours of operation, but at least once a year 178

3 6 20Engine oil change 178

3 6 21Fuel filters replacement 181

3 6 22Air filter cartridges replacement 183

3 6 23Engine coolant check 185

3 6 24Replacement of the cab ventilation filter and of the heating filter 186

3 6 25Electrical installation check 186

3 6 26Replacement of the air filter elements of the air conditioning unit 187

3 6 27Checking the wheel screws for tightening 187

Every 1,000 hours of operation 188

3 6 28Checking the engine belt 188

3 6 29DEF (AdBlue) filter replacement 189

3 6 30Oil change in travel gearboxes 192

3 6 31Checking the batteries 193

3 6 32Checking the engine 194

3 6 33Damping system check 194

3 6 34Checking the air-conditioning compressor for mounting 196

3 6 35Engine and machine diagnostics 196

Every 2,000 hours of operation 197

3 6 36Oil change in the vibrator 197

3 6 37Cleaning and checking the air-conditioning system 198

3 6 38Hydraulic oil and filter replacement 199

3 6 39Cleaning of the suction filter of the cab lifting and lowering unit 205

3 6 40Valve clearance adjustment 207

3 6 41Vent plug replacement 207

Every 6,000 hours of operation 208

3 6 42Coolant change 208

Maintenance as required 210

3 6 43Fuel system venting 210

3 6 44Regeneration of clogged SCR (Selective Catalytic Reduction) catalyst 211

3 6 45DPF regeneration (Diesel Particulate Filter) 213

3 6 46Cooler cleaning 214

3 6 47Machine cleaning 215

3 6 48Scraper adjustment 216

3 6 49Drum coolant 216

3 6 50Charging of the battery 217

3 6 51Checking the screw connections for tightening 218

3 7Troubleshooting 221

3 7 1Machine errors 222

3 7 2Errors due to safety functions 224

3 7 3Errors at the inputs 225

3 7 4Errors at the outputs 226

3 7 5ACE errors 227

3 7 6System errors 228

3 7 7Engine errors 229

3 8Appendices 254

Wiring diagram 254

Hydraulic diagram – wheel lock 262

Hydraulic diagram – complete ATC 264

Table of spare parts 266