Ammann ARS 150 Single Drum Roller Workshop Manual 3002907 - PDF

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Workshop Manual 3002907 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Workshop Manual 3002907 – PDF DOWNLOAD

Language : English
Pages : 264
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Workshop Manual 3002907 – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 13

1 1 1Who is the workshop manual intended for 13

1 1 2Purpose 13

1 1 3Applicability of the workshop manual 13

1 1 4Validity of the workshop manual 13

2 Safety measures and instructions 15

2 1Safety rules 16

2 2Environmental and hygiene principles 19

2 3Fire prevention 20

2 4Claim conditions and disclaimer of liability 20

3 Specification manual 21

3 1Basic data 22

3 2Dimensioned drawing of the machine 24

3 3Technical data 26

4 Specification of operating fluids 29

4 1Engine oil 30

4 2Fuel 31

4 3Coolant 31

4 4Hydraulic oil 32

4 5Gear oil 33

4 6DEF (AdBlue) 33

4 7Lubricating grease 33

4 8Screen washer fluid 33

4 9Drum coolant 33

4 10Air-conditioning filling 33

4 11Fluids 34

5 Frame 35

5 1Description of basic elements 37

5 3Electrical installation 38

5 3 1Fuses 38

5 3 2Relays 39

5 4Mechanical parts 39

5 4 1Removal of the bonnet 39

5 5Fuel tank 41

5 5 1Fuel level check 41

5 5 2Fuel replenishment 41

5 5 3Fuel drainage 42

5 5 4Fuel tank cleaning 43

5 6Hydraulic tank 44

5 6 1Hydraulic oil level check 44

5 6 2Hydraulic oil replenishment 45

5 6 3Hydraulic oil drainage 46

5 6 4Hydraulic oil filter replacement 47

5 6 5Ventilation filter replacement 48

6 Cab and platform 49

6 1Description of basic elements 51

6 3Electrical installation 52

6 3 6Control lever panel 52

6 3 7Other components 53

6 3 7 1Control unit of the machine A2 53

6 4Mechanical parts 53

6 4 1Setting of the control force of the travel control 53

6 5Cab 54

6 5 1Cab removal 54

6 7 Driver’s stand 69

6 7 4Display replacement 69

7 Front drum 71

7 1Description of basic elements 73

7 4Mechanical parts 74

7 4 1Replacement of vibration unit bearings 74

7 4 1 1Drum disassembly from the frame 74

7 4 1 3Drum assembly 78

8 Rear drum (not included in the machine equipment) 87

9 Front axle (not included in the machine equipment) 89

10 Rear axle 91

10 1Description of the basic elements 92

10 2Hydraulic parts 92

10 2 1Travel hydraulic motor 92

10 2 2Travel hydraulic motor replacement 93

10 4Mechanical parts 93

10 4 1Gearbox 93

11 Travel 95

11 1Description of the basic elements 96

11 2Hydraulic parts 97

11 2 1Travel pump replacement 97

11 2 2Flushing block replacement 100

11 2 3Travel hydraulic motor replacement 101

11 2 3 1Drum hydraulic motor replacement 101

11 2 3 2Rear axle travel hydraulic motor replacement 103

11 2 4Replacement of the brake block 105

11 3Electrical installation 107

11 3 1Travel pump coils replacement 107

11 3 2Travel hydraulic motor coils replacement 108

11 4Mechanical parts 111

11 4 1BOVEX coupling replacement 111

12 Vibration 115

12 1Description of basic elements 116

12 3Electrical installation 117

12 3 1Vibration pump coil replacement 117

13 Steering 119

13 1Description of basic elements 120

13 2Hydraulic parts 121

13 2 1Linear hydraulic motor replacement 121

13 2 2Replacement of the gasket of the linear hydraulic motor for steering 122

13 2 3Replacement of the steering hydraulic unit 126

13 2 4Steering pump 132

13 3Electrical installation 132

13 3 1Display replacement 132

13 3 2Travel control replacement 133

13 4Mechanical parts 134

13 4 2Steering wheel removal 134

14 Cooling 135

14 1Description of basic elements 136

14 2Hydraulic parts 136

14 2 1Cooling hydraulic motor replacement 137

14 3Electrical installation 147

14 3 1Replacement of the electromagnet coil of the cooling hydraulic motor 147

14 4Mechanical parts 148

14 4 1Replacement of the cooling fan, cooling fan spacer 148

15 Engine 159

15 1Description of basic elements 160

15 2Hydraulic parts 165

15 2 1Steering pump replacement 165

15 3Electrical installation 166

15 3 1Batteries 166

15 3 2Alternator replacement 166

15 3 3Starter replacement 166

15 4Mechanical parts 167

16 Optional equipment 179

16 1Optional equipment list 180

17 General procedures 181

17General procedures 182

17 2Electrical installation 183

17 2 1Travel pump magnetic coil check 183

17 2 2Preparation for welding works 185

17 2 3Starting the battery by means of another battery (jumping) 185

17 2 4Charging the battery with a charger 186

17 2 5Long-term storage 186

17 2 6Battery replacement 186

17 4Calibration and setting 187

17 4 1Pump current calibration 187

17 4 1 1Required material 187

18 Troubleshooting 189

18 1SW error diagnostics 190

18 1 1Machine errors 190

18 1 2Errors due to safety functions 192

18 1 3Errors at the inputs 193

18 1 4Errors at the outputs 194

18 1 5ACE errors 195

18 1 6System errors 196

18 1 7Engine errors 197

18 2 3Travel control check 222

18 2 14Travel control 222

18 2 14 1Travel control replacement 222

18 2 14 2Travel lever switch check and replacement 222

19 Appendices 223

19 1Hydraulic system 225

19 1 1Travel pump zero position adjustment 225

19 1 1 1Travel pump magnetic coil check 225

19 2Wiring diagram 226

19 3Hydraulic diagram – wheel lock 234

19 4Hydraulic diagram – complete ATC 236

19 5Harnesses 238

19 6Check of the screw connections for tightening 257

19 7List of spare parts specified in the publication 259