Ammann ARS 200 ARS 220 Single Drum Roller Operating Manual - PDF

Ammann ASC 220 Single Drum Roller Deutz EU Stage III/ U.S.EPA Tier 3 Operating Manual – PDF DOWNLOAD

ARS 200 St IIIA / T3 Product Identification Number 3043017 –
ARS 220 St IIIA / T3 Product Identification Number 2522001 –

FILE DETAILS:

Ammann ASC 220 Single Drum Roller Deutz EU Stage III/ U.S.EPA Tier 3 Operating Manual – PDF DOWNLOAD

Language : English
Pages :232
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ASC 220 Single Drum Roller Deutz EU Stage III/ U.S.EPA Tier 3 Operating Manual – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 13

1 1 1Who is the workshop manual intended for 13

1 1 2Purpose 13

1 1 3Applicability of the workshop manual 13

1 1 4Validity of the workshop manual 13

2 Safety measures and instructions 15

2 1Safety rules 16

2 2Environmental and hygiene principles 19

2 3Fire prevention 20

2 4Claim conditions and disclaimer of liability 20

3 Specification manual 21

3 1Basic data 22

3 2Dimensioned drawing of the machine 24

3 3Technical data 28

3 3 1Technical data – ARS 200 28

3 3 2Technical data – ARS 220 32

4 Specification of operating fluids 37

4 1Engine oil 38

4 2Fuel 39

4 3Coolant 39

4 4Hydraulic oil 40

4 5Gear oil 40

4 6DEF (AdBlue) 41

4 7Lubricating grease 41

4 8Drum coolant 41

4 9Windscreen washer fluid 41

4 10Air-conditioning fluids 41

4 11Vibrator oil 41

4 11Media 42

5 Frame 43

5 1Description of basic elements 45

5 3Electrical installation 46

5 3 1Description 46

5 4Mechanical parts 48

5 5Fuel tank 50

5 5 1Fuel level check 50

5 5 2Fuel replenishment 50

5 5 3Fuel drainage 51

5 5 4Fuel tank cleaning 52

5 6Hydraulic tank 53

5 6 1Hydraulic oil level check 53

5 6 2Hydraulic oil replenishment 54

5 6 3Hydraulic oil drainage 55

5 6 4Hydraulic oil filter replacement 56

5 6 5Ventilation filter replacement 57

6 Cab and platform 59

6 1Description of basic elements 61

6 3Electrical installation 62

6 3 1Fuse box 62

6 3 2Output layout on the steering pillar 63

6 3 6Control lever panel 64

6 3 7Other components 65

6 3 7 1Control unit of the machine A2 65

6 4Mechanical parts 66

6 4 1Setting of the control force of the travel control 73

6 5Cab 74

6 5 1Cab removal 74

6 5 2Cab installation 79

6 7 Driver’s stand 84

6 7 4Display replacement 84

7 Front drum 85

7 1Description of basic elements 87

7 2Hydraulic parts 88

7 4Mechanical parts 90

7 4 1Replacement of vibration unit bearings 90

7 4 1 1Drum removal 90

7 4 1 3Drum assembly 101

8 Rear drum (not included in the machine equipment) 105

9 Front axle (not included in the machine equipment) 107

10 Rear axle 109

10 1Description of the basic elements 110

10 2Hydraulic parts 110

10 2 1Travel hydraulic motor 110

10 2 2Travel hydraulic motor replacement 111

10 4Mechanical parts 113

10 4 1Gearbox 113

11 Travel 115

11 1Description of the basic elements 116

11 2Hydraulic parts 117

11 2 1Travel pump replacement 120

11 2 3Travel hydraulic motor replacement 123

11 2 3 1Drum hydraulic motor replacement 123

11 2 3 2Rear axle travel hydraulic motor replacement 125

11 3Electrical installation 127

11 3 1Travel pump coils replacement 127

11 3 2Travel hydraulic motor coils replacement 127

11 4Mechanical parts 128

11 4 1BOVEX coupling replacement 128

12 Vibration 131

12 1Description of basic elements 132

13 Steering 133

13 1Description of basic elements 134

13 2Hydraulic parts 135

13 2 1Linear hydraulic motor replacement 135

13 2 2Replacement of the gasket of the linear hydraulic motor for steering 136

13 2 4Steering pump 140

13 3Electrical installation 140

13 3 1Display replacement 140

13 3 2Travel control replacement 141

13 4Mechanical parts 142

13 4 2Steering wheel removal 142

14 Cooling 143

14 1Description of basic elements 144

14 2Hydraulic parts 144

14 2 1Cooling hydraulic motor replacement 145

14 3Electrical installation 148

14 3 1Replacement of the electromagnet coil of the cooling hydraulic motor 148

14 4Mechanical parts 149

14 4 1Replacement of the cooling fan, cooling fan spacer 149

15 Engine 153

15 1Description of basic elements 154

15 2Hydraulic parts 158

15 2 1Steering pump replacement 158

15 3Electrical installation 159

15 3 1Batteries 159

15 3 2Alternator replacement 159

15 3 3Starter replacement 159

15 4Mechanical parts 160

16 Optional equipment 177

16 1Optional equipment list 178

17 General procedures 179

17General procedures 180

17 2Electrical installation 181

17 2 1Travel pump magnetic coil check 181

17 2 2Preparation for welding works 183

17 2 3Starting the battery by means of another battery (jumping) 183

17 2 4Charging the battery with a charger 184

17 2 5Long-term storage 184

17 2 6Battery replacement 184

17 4Calibration and setting 185

17 4 1Pump current calibration 185

17 4 1 1Required material 185

18 Troubleshooting 187

18 1SW error diagnostics 188

18 1 1Error codes 188

18 1 3Travel control check 188

18 2 14Travel control 188

18 2 14 1Travel control replacement 188

18 2 14 2Travel lever switch check and replacement 188

19 Appendices 189

19 1Hydraulic system 191

19 1 1Travel pump zero position adjustment 191

19 1 1 1Travel pump magnetic coil check 191

19 2Wiring diagram 192

19 3Hydraulic system diagram – RTM 200

19 5Harnesses 202

19 6Check of the screw connections for tightening 225

19 7List of spare parts specified in the publication 227