Ammann ARS 200 Single Drum Roller Operating Manual 3010357 PDF

Ammann ARS 200 Single Drum Roller Deutz TCD6.1 L6 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3010357 – PDF DOWNLOAD

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Ammann ARS 200 Single Drum Roller Deutz TCD6.1 L6 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3010357 – PDF DOWNLOAD

Language : English
Pages : 262
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARS 200 Single Drum Roller Deutz TCD6.1 L6 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3010357 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensioned drawing of the machine 16

1 3Technical data 18

2 OPERATION MANUAL 23

2 1Main safety measures 25

2 1 1Safety measures during machine operation 25

2 1 1 1Before compacting works are started 25

2 1 1 2Work in the dangerous area 25

2 1 1 3Ensurance of safety measures by the owner 26

2 1 1 4Cab with integrated ROPS 26

2 1 2Requirements for the driver´s qualification 27

2 1 3Driver’s obligations 28

2 1 4Forbidden activities – safety and guarantee 29

2 1 5Safety notices and signs applied on the machine 31

2 1 6Hand signals 35

2 2Environmental and hygienic principles 38

2 2 1Hygienic principles 38

2 2 2Ecological principles 38

2 3Machine preservation and storage 39

2 3 1Short-term preservation and storage for 1–2 months 39

2 3 2Preservation and storage for more than 2 months 39

2 3 3Removal of preservation and inspection of the delivered machine 40

2 4Machine disposal after its service life 41

2 5Machine description 42

2 6Controls and checking instruments 44

2 6 1Display control – operation screen 64

2 6 2Display control – Information screen 70

2 6 3Display control – service screen 74

2 6 4Display disconnected 77

2 7Machine control and use 78

2 7 1Start-up of the engine 79

2 7 2Travel and reversing 83

2 7 3Stopping the machine and engine 89

2 7 4Machine emergency stop 89

2 7 5Machine parking 91

2 7 6Cab and ROPS lifting and lowering 92

2 7 7Ballasting of tyres with liquid 94

2 7 8Telematic Readiness 95

2 7 7ACE Force 96

2 7 7 1Entering the ACE Force screen 96

2 7 7 2Operation screen 97

2 7 7 3Speed selection 99

2 7 7 4Frequency setup 100

2 7 7 5Kb measurement 101

2 7 7 6Speed range visualization 102

2 7 7 7Double jump warning and operator guidance 103

2 7 7 8ACE parameter screen 104

2 7 7 9Recognition of compaction value achievement and the status against the target 105

2 7 7 10Evaluation of compaction by means of Kb value 105

2 7 7 11Evaluation of compaction by means of a drum jump 106

2 7 7 12Periodic (single) jump 106

2 7 7 13Double (chaotic) jump 107

2 7 7 14General fault 108

2 8Machine transport 109

2 8 1Loading the machine 110

2 8 1 1Loading the machine using a ramp 110

2 8 1 2Loading the machine with a crane 111

2 9Special conditions to use the machine 112

2 9 1Safety function and emergency mode of the machine (limp mode) 112

2 9 1 1Symbols shown on the display 113

2 9 1 2Switching to the emergency (limp) mode 114

2 9 1 3Deactivation of the emergency (limp) mode 115

2 9 2Towing the machine 116

2 9 3Operating the machine during initial run period 121

2 9 4Operating the machine at low temperatures 121

2 9 5Machine operation under high temperatures and humidity 121

2 9 6Machine operation at high altitudes 121

2 9 7Machine operation in a very dusty environment 121

2 9 8Driving with vibration on compacted and hard materials 121

3 MAINTENANCE MANUAL 125

3 1Safety and other measures during maintenance of the machine 127

3 1 1Safety during maintenance of the machine 127

3 1 2Fire protection when operating fluids are changed 127

3 1 3Environmental and hygienic principles 128

3 2Specification of operating fluids 129

3 2 1Engine oil 129

3 2 2Fuel 130

3 2 3Coolant 130

3 2 4Hydraulic oil 131

3 2 5Gear oil 131

3 2 6DEF (AdBlue) 132

3 2 7Lubricating grease 132

3 2 8Drum coolant 132

3 2 9Windscreen washer fluid 132

3 2 10Air-conditioning fluids 132

3 2 11Vibrator oil 132

3 3Fluids 133

3 4 Lubrication and Maintenance Chart 134

3 5Lubrication and service plan 137

3 6Lubrication and maintenance operations 138

Every 20 hours of operation (daily) 139

3 6 1Engine oil level check 139

3 6 2Engine coolant level check 140

3 6 3Hydraulic oil level check 141

3 6 4Crankcase ventilation 142

3 6 5Fan inspection 142

3 6 6Inspection of dust valve of the air filter 143

3 6 7Fuel level check 144

3 6 8Cleaning the water separator of fuel filter 145

3 6 9Check of warning and checking devices 146

3 6 10Engine leakage inspection 148

3 6 11Exhaust system leakage inspection 148

3 6 12DEF (AdBlue) level check 149

3 6 13Brake test 152

3 6 13 1Check of the parking brake 152

3 6 13 2Check of the emergency brake 153

3 6 13 3Check of the service brake 154

Every 100 hours of operation 155

3 6 14Checking pressure in tyres 155

Every 250 hours of operation 156

3 6 15Engine cooling circuit inspection 156

3 6 16Air filter sensor check 158

3 6 17Machine lubrication 160

3 6 18Vibrator oil check 164

3 6 19Travel gearbox oil check 165

3 6 20Checking pad-foot segments 167

3 6 21Seat switch check 167

Every 500 hours of operation, but at least once a year 168

3 6 22Engine oil change 168

3 6 23Engine coolant level check 171

3 6 24(Air-conditioning) belt check 172

3 6 25DEF (AdBlue) filter replacement 173

3 6 26Fuel filter replacement 175

3 6 27Air filter element replacement 177

3 6 28Checking wheel screws for tightening 180

3 6 29Cleaning the cab ventilation filter 180

3 6 30Wiring inspection 180

Every 1000 hours of operation 181

3 6 31Intake manifold inspection 181

3 6 32Battery inspection 182

3 6 33Engine belt inspection 184

3 6 34Engine belt tensioner check 185

3 6 35Travel gearbox oil change 185

3 6 36Shock-absorbing system inspection 187

3 6 37Cleaning the fuel tank 189

3 6 38Engine inspection 190

3 6 39Engine and machine diagnostics 190

Every 2000 hours of operation 191

3 6 40Vibrator oil change 191

3 6 41Cleaning and checking the air conditioning system 192

3 6 42Hydraulic oil change and filter replacement 193

3 6 43Cleaning the suction filter of the cab and bonnet lifting and lowering unit 199

3 6 44Valve clearance check, adjustment 200

3 6 45Vent plug replacement 200

Every 6000 hours of operation 201

3 6 46Engine coolant change 201

Maintenance – As Needed 204

3 6 47Cooler cleaning 204

3 6 48Fuel system venting 205

3 6 49Machine cleaning 206

3 6 50Scraper adjustment 207

3 6 51DPF clogging regeneration (Diesel Particulate Filter) 208

3 6 52Charging of the battery 209

3 6 53Checking screw connections for tightening 210

3 7Defects 213

3 7 1Machine errors 214

3 7 2Errors due to safety functions 216

3 7 3Errors at the inputs 217

3 7 4Errors at the outputs 218

3 7 5ACE errors 219

3 7 6System errors 220

3 7 7Engine errors 221

3 8Annexes 246

Wiring diagram 246

Hydraulic system diagram – RTM 254

Table of spare parts 256