Ammann ARS 200 Single Drum Roller Workshop Manual 3047085 PDF

Ammann ARS 200 Single Drum Roller Deutz EU Stage V / U.S. EPA Tier 4f Workshop Manual SN 3047085 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARS 200 Single Drum Roller Deutz EU Stage V / U.S. EPA Tier 4f Workshop Manual SN 3047085 – PDF DOWNLOAD

Language : English
Pages : 268
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARS 200 Single Drum Roller Deutz EU Stage V / U.S. EPA Tier 4f Workshop Manual SN 3047085 – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 13

1 1 1Who is the workshop manual intended for 13

1 1 2Purpose 13

1 1 3Applicability of the workshop manual 13

1 1 4Validity of the workshop manual 13

2 Safety measures and instructions 15

2 1Safety rules 16

2 2Environmental and hygiene principles 19

2 3Fire prevention 20

2 4Claim conditions and disclaimer of liability 20

3 Specification manual 21

3 1Basic data 22

3 2Dimensioned drawing of the machine 24

3 3Technical data 26

4 Specification of operating fluids 31

4 1Engine oil 32

4 2Fuel 33

4 3Coolant 33

4 4Hydraulic oil 34

4 5Gear oil 34

4 6DEF (AdBlue) 35

4 7Lubricating grease 35

4 8Drum coolant 35

4 9Windscreen washer fluid 35

4 10Air-conditioning fluids 35

4 11Vibrator oil 35

4 11Media 36

5 Frame 37

5 1Description of basic elements 39

5 3Electrical installation 40

5 3 1Description 40

5 4Mechanical parts 41

5 5Fuel tank 43

5 5 1Fuel level check 43

5 5 2Fuel replenishment 43

5 5 3Fuel drainage 44

5 5 4Fuel tank cleaning 45

5 6Hydraulic tank 46

5 6 1Hydraulic oil level check 46

5 6 2Hydraulic oil replenishment 47

5 6 3Hydraulic oil drainage 48

5 6 4Hydraulic oil filter replacement 49

5 6 5Ventilation filter replacement 50

6 Cab and platform 51

6 1Description of basic elements 53

6 3Electrical installation 54

6 3 1Fuse box 54

6 3 2Output layout on the steering pillar 55

6 3 6Control lever panel 56

6 3 7Other components 57

6 3 7 1Control unit of the machine A2 57

6 4Mechanical parts 58

6 4 1Setting of the control force of the travel control 65

6 5Cab 66

6 5 1Cab removal 66

6 5 2Cab installation 71

6 7 Driver’s stand 76

6 7 4Display replacement 76

7 Front drum 77

7 1Description of basic elements 79

7 2Hydraulic parts 80

7 4Mechanical parts 82

7 4 1Replacement of vibration unit bearings 82

7 4 1 1Drum removal 82

7 4 1 3Drum assembly 93

8 Rear drum (not included in the machine equipment) 97

9 Front axle (not included in the machine equipment) 99

10 Rear axle 101

10 1Description of the basic elements 102

10 2Hydraulic parts 102

10 2 1Travel hydraulic motor 102

10 2 2Travel hydraulic motor replacement 103

10 4Mechanical parts 105

10 4 1Gearbox 105

11 Travel 107

11 1Description of the basic elements 108

11 2Hydraulic parts 109

11 2 1Travel pump replacement 112

11 2 3Travel hydraulic motor replacement 115

11 2 3 1Drum hydraulic motor replacement 115

11 2 3 2Rear axle travel hydraulic motor replacement 117

11 3Electrical installation 119

11 3 1Travel pump coils replacement 119

11 3 2Travel hydraulic motor coils replacement 119

11 4Mechanical parts 120

11 4 1BOVEX coupling replacement 120

12 Vibration 123

12 1Description of basic elements 124

13 Steering 125

13 1Description of basic elements 126

13 2Hydraulic parts 127

13 2 1Linear hydraulic motor replacement 127

13 2 2Replacement of the gasket of the linear hydraulic motor for steering 128

13 2 4Steering pump 132

13 3Electrical installation 132

13 3 1Display replacement 132

13 3 2Travel control replacement 133

13 4Mechanical parts 134

13 4 2Steering wheel removal 134

14 Cooling 135

14 1Description of basic elements 136

14 2Hydraulic parts 136

14 2 1Cooling hydraulic motor replacement 137

14 3Electrical installation 140

14 3 1Replacement of the electromagnet coil of the cooling hydraulic motor 140

14 4Mechanical parts 141

14 4 1Replacement of the cooling fan, cooling fan spacer 141

15 Engine 145

15 1Description of basic elements 146

15 2Hydraulic parts 151

15 2 1Steering pump replacement 151

15 3Electrical installation 152

15 3 1Batteries 152

15 3 2Alternator replacement 152

15 3 3Starter replacement 152

15 4Mechanical parts 153

16 Optional equipment 179

16 1Optional equipment list 180

17 General procedures 181

17General procedures 182

17 2Electrical installation 183

17 2 1Travel pump magnetic coil check 183

17 2 2Preparation for welding works 185

17 2 3Starting the battery by means of another battery (jumping) 185

17 2 4Charging the battery with a charger 186

17 2 5Long-term storage 186

17 2 6Battery replacement 186

17 4Calibration and setting 187

17 4 1Pump current calibration 187

17 4 1 1Required material 187

18 Troubleshooting 189

18 1SW error diagnostics 190

18 1 1Error codes 190

18 1 1 1Machine errors 190

18 1 1 2Errors due to safety functions 192

18 1 1 3Errors at the inputs 193

18 1 1 4Errors at the outputs 194

18 1 1 5ACE errors 195

18 1 1 6System errors 196

18 1 1 7Engine errors 197

18 1 3Travel control check 222

18 2 14Travel control 222

18 2 14 1Travel control replacement 222

18 2 14 2Travel lever switch check and replacement 222

19 Appendices 223

19 1Hydraulic system 225

19 1 1Travel pump zero position adjustment 225

19 1 1 1Travel pump magnetic coil check 225

19 2Wiring diagram 226

19 3Hydraulic system diagram – RTM 234

19 5Harnesses 236

19 6Check of the screw connections for tightening 261

19 7List of spare parts specified in the publication 263