Ammann ARS 30 Single Drum Roller Operating Manual 3000000 - PDF

Ammann ARS 30 Single Drum Roller Kubota V2403-CR-TE5 EU Stage V / U.S. EPA Tier 4 Final Operating Instruction Manual SN 3000000 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARS 30 Single Drum Roller Kubota V2403-CR-TE5 EU Stage V / U.S. EPA Tier 4 Final Operating Instruction Manual SN 3000000 – PDF DOWNLOAD

Language : English
Pages : 170
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARS 30 Single Drum Roller Kubota V2403-CR-TE5 EU Stage V / U.S. EPA Tier 4 Final Operating Instruction Manual SN 3000000 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensioned drawing of the machine 16

1 3Technical data 18

2 OPERATING MANUAL 23

2 1Main safety measures 25

2 1 1Safety measures during machine operation 25

2 1 1 1Before compacting works are started 25

2 1 1 2Work in the dangerous area 25

2 1 1 3Ensurance of safety measures by the owner 25

2 1 1 4Cab with integrated ROPS 26

2 1 2Requirements for the driver´s qualification 26

2 1 3Driver’s obligations 27

2 1 4Forbidden activities – safety and guarantee 28

2 1 5Safety notices and signs applied on the machine 31

2 1 6Hand signals 35

2 2Environmental and hygienic principles 38

2 2 1Hygiene principles 38

2 2 2Environmental principles 38

2 3Machine preservation and storage 39

2 3 1Short-term preservation and storage for 1 – 2 months 39

2 3 2Preservation and storage for more than 2 months 39

2 3 3Removal of preservation and inspection of the delivered machine 40

2 4Machine disposal after its service life 41

2 5Machine description 42

2 6Controls and checking instruments 44

2 7Machine control and use 62

2 7 1Starting up the engine 63

2 7 2Travel and reversing 67

2 7 3Stopping the machine and engine 71

2 7 4Machine emergency stop 71

2 7 5Machine parking 73

2 7 6Telematics Readiness 73

2 7 7Tyre ballasting with liquid 74

2 7 8Blade 76

2 7 9Scraper adjustment 78

2 7 10Principles of use of the machine with a DPF (Diesel Particulate Filter) 79

2 7 10 1Diesel particulate filter (DPF) 79

2 7 10 2Diesel particulate filter (DPF) regeneration 80

2 7 10 2 1Passive regeneration 81

2 7 10 2 2Automatic active regeneration 81

2 7 10 2 3Active parking regeneration 83

2 7 10 3Diesel particulate filter (DPF) clogging 84

2 8Transporting the machine 85

2 8 1Loading the machine 86

2 8 1 1Loading the machine using a ramp 86

2 8 1 2Loading the machine with a crane 87

2 9Special conditions to use the machine 88

2 9 1Towing the machine 88

2 9 2Operating the machine during running-in period 91

2 9 3Operating the machine at low temperatures 91

2 9 4Machine operation under high temperatures and humidity 92

2 9 5Machine operation at high altitudes 92

2 9 6Machine operation in a very dusty environment 93

2 9 7Driving with vibration on compacted and hard materials 93

3 MAINTENANCE MANUAL 95

3 1Safety and other measures during maintenance of the machine 97

3 1 1Safety during maintenance of the machine 97

3 1 2Fire protection when operating fluids are changed 97

3 1 3Environmental and hygienic principles 98

3 2Specification of operating fluids 99

3 2 1Engine oil 99

3 2 2Fuel 100

3 2 3Coolant 100

3 2 4Hydraulic oil 101

3 2 5Lubricating grease 101

3 2 6Windscreen washer fluid 101

3 2 7Air-conditioning fluid 101

3 2 8Vibrator oil 101

3 3Operating fluids 102

3 4Lubrication and maintenance chart 103

3 5Lubrication and service plan 106

3 6Lubrication and maintenance operations 107

Every 20 hours of operation (daily) 108

3 6 1Fuel check 108

3 6 2Engine oil check 109

3 6 3Engine coolant check 110

3 6 4Check of the oil in the hydraulic tank 111

3 6 5Check of the fan and engine belt for condition 112

3 6 6Air filter dust valve inspection 113

3 6 7Engine intake piping and exhaust pipe inspection 114

3 6 8Inspection of warning and checking devices 115

3 6 9Brake test 117

3 6 9 1Check of the parking brake 117

3 6 9 2Check of the emergency brake 118

3 6 9 3Check of the service brake 119

Every 50 hours of operation 120

3 6 10Engine leakage check 120

3 6 11Cleaning the water separator on the fuel filter 120

Every 100 hours of operation 121

3 6 12Tyre pressure check 121

Every 250 hours of operation 122

3 6 13Checking the hoses and clips for mounting 122

3 6 14Cooler inspection 122

3 6 15Air filter cleaning 123

3 6 16Machine lubrication 124

3 6 17Checking the smooth segments 124

3 6 18Seat switch check 124

Every 500 hours of operation, but at least once a year 125

3 6 19Fuel filter replacement 125

3 6 20Electrical installation inspection 127

3 6 21Replacement of the main cartridge of the air filter 127

3 6 22Engine oil change 128

3 6 23Cab ventilation filter replacement 130

3 6 24Engine coolant check 130

3 6 25Checking the wheel screws for tightening 130

Every 1000 hours of operation 131

3 6 26Replacement of air filter cartridges 131

3 6 27Inspection of the shock-absorbing system 134

3 6 28Oil separator cartridge replacement 135

3 6 29Fuel tank cleaning 136

3 6 30Valve clearance check and adjustment 136

3 6 31Battery inspection 137

3 6 32Inspection of the air-conditioning unit compressor mounting 138

Every 2000 hours of operation 139

3 6 33Engine coolant change 139

3 6 34Cleaning and checking the air conditioning system 141

3 6 35Hydraulic oil change and filter replacement 142

Every 3000 hours of operation 147

3 6 36DPF cleaning 147

Maintenance as required 148

3 6 37Gas strut replacement 148

3 6 38Scraper adjustment 149

3 6 39Cleaning the machine 149

3 6 40Fuel system bleeding 150

3 6 41DPF (diesel particulate filter) clogging regeneration 150

3 6 42Charging of the battery 151

3 6 43Checking the screw connections for tightening 152

3 7Defects 154

3 8Annexes 158

3 8 1Wiring diagram 158

3 8 2Hydraulic diagram – wheel lock 164

3 8 3Table of spare parts 166