AMMANN ARS 50 SINGLE DRUM ROLLER OPERATING INSTRUCTIONS 3045882 - PDF

AMMANN ARS 50 SINGLE DRUM ROLLER KUBOTA V2403-CR-TE5 EU Stage V / U.S. EPA Tier 4 Final OPERATING INSTRUCTIONS 3045882

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AMMANN ARS 50 SINGLE DRUM ROLLER KUBOTA V2403-CR-TE5 EU Stage V / U.S. EPA Tier 4 Final OPERATING INSTRUCTIONS 3045882

Language : English
Pages : 170
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

AMMANN ARS 50 SINGLE DRUM ROLLER KUBOTA V2403-CR-TE5 EU Stage V / U.S. EPA Tier 4 Final OPERATING INSTRUCTIONS 3045882

Contents 8

1 SPECIFICATION MANUAL 13

1.1Basic data 14

1.2Dimensioned drawing of the machine 16

1.3Technical data 18

2 OPERATING MANUAL 23

2.1Main safety measures 25

2.1.1Safety measures during machine operation 25

2.1.1.1Before compacting works are started 25

2.1.1.2Work in the dangerous area 25

2.1.1.3Ensurance of safety measures by the owner 25

2.1.1.4Cab with integrated ROPS 26

2.1.2Requirements for the driver´s qualification 26

2.1.3Driver’s obligations 27

2.1.4Forbidden activities – safety and guarantee 28

2.1.5Safety notices and signs applied on the machine 31

2.1.6Hand signals 35

2.2Environmental and hygienic principles 38

2.2.1Hygiene principles 38

2.2.2Environmental principles 38

2.3Machine preservation and storage 39

2.3.1Short-term preservation and storage for 1 – 2 months 39

2.3.2Preservation and storage for more than 2 months 39

2.3.3Removal of preservation and inspection of the delivered machine 40

2.4Machine disposal after its service life 41

2.5Machine description 42

2.6Controls and checking instruments 44

2.7Machine control and use 62

2.7.1Starting up the engine 63

2.7.2Travel and reversing 67

2.7.3Stopping the machine and engine 71

2.7.4Machine emergency stop 71

2.7.5Machine parking 73

2.7.6Telematics Readiness 73

2.7.7Tyre ballasting with liquid 74

2.7.8Blade 76

2.7.9Scraper adjustment 78

2.7.10Principles of use of the machine with a DPF (Diesel Particulate Filter) 79

2.7.10.1Diesel particulate filter (DPF) 79

2.7.10.2Diesel particulate filter (DPF) regeneration 80

2.7.10.2.1Passive regeneration 81

2.7.10.2.2Automatic active regeneration 81

2.7.10.2.3Active parking regeneration 83

2.7.10.3Diesel particulate filter (DPF) clogging 84

2.8Transporting the machine 85

2.8.1Loading the machine 86

2.8.1.1Loading the machine using a ramp 86

2.8.1.2Loading the machine with a crane 87

2.9Special conditions to use the machine 88

2.9.1Towing the machine 88

2.9.2Operating the machine during running-in period 91

2.9.3Operating the machine at low temperatures 91

2.9.4Machine operation under high temperatures and humidity 92

2.9.5Machine operation at high altitudes 92

2.9.6Machine operation in a very dusty environment 93

2.9.7Driving with vibration on compacted and hard materials 93

3 MAINTENANCE MANUAL 95

3.1Safety and other measures during maintenance of the machine 97

3.1.1Safety during maintenance of the machine 97

3.1.2Fire protection when operating fluids are changed 97

3.1.3Environmental and hygienic principles 98

3.2Specification of operating fluids 99

3.2.1Engine oil 99

3.2.2Fuel 100

3.2.3Coolant 100

3.2.4Hydraulic oil 101

3.2.5Lubricating grease 101

3.2.6Windscreen washer fluid 101

3.2.7Air-conditioning fluid 101

3.2.8Vibrator oil 101

3.3Operating fluids 102

3.4Lubrication and maintenance chart 103

3.5Lubrication and service plan 106

3.6Lubrication and maintenance operations 107

Every 20 hours of operation (daily) 108

3.6.1Fuel check 108

3.6.2Engine oil check 109

3.6.3Engine coolant check 110

3.6.4Check of the oil in the hydraulic tank 111

3.6.5Check of the fan and engine belt for condition 112

3.6.6Air filter check 113

3.6.7Engine intake piping and exhaust pipe inspection 114

3.6.8Inspection of warning and checking devices 115

3.6.9Brake test 117

Every 50 hours of operation 120

3.6.10Engine leakage check 120

3.6.11Cleaning the water separator on the fuel filter 120

Every 100 hours of operation 121

3.6.12Tyre pressure check 121

Every 250 hours of operation 122

3.6.13Checking the hoses and clips for mounting 122

3.6.14Cooler inspection 122

3.6.15Air filter cleaning 123

3.6.16Machine lubrication 124

3.6.17Checking the smooth segments 124

3.6.18Seat switch check 124

Every 500 hours of operation, but at least once a year 125

3.6.19Fuel filter replacement 125

3.6.20Electrical installation inspection 127

3.6.21Replacement of the main cartridge of the air filter 127

3.6.22Engine oil change 128

3.6.23Cab ventilation filter replacement 130

3.6.24Engine coolant check 130

3.6.25Checking the wheel screws for tightening 130

Every 1000 hours of operation 131

3.6.26Replacement of air filter cartridges 131

3.6.27Inspection of the shock-absorbing system 134

3.6.28Oil separator cartridge replacement 135

3.6.29Fuel tank cleaning 136

3.6.30Valve clearance check and adjustment 136

3.6.31Battery inspection 137

3.6.32Inspection of the air-conditioning unit compressor mounting 138

Every 2000 hours of operation 139

3.6.33Engine coolant change 139

3.6.34Cleaning and checking the air conditioning system 141

3.6.35Hydraulic oil change and filter replacement 142

Every 3000 hours of operation 147

3.6.36DPF cleaning 147

Maintenance as required 148

3.6.37Gas strut replacement 148

3.6.38Scraper adjustment 149

3.6.39Cleaning the machine 149

3.6.40Fuel system bleeding 150

3.6.41DPF (diesel particulate filter) clogging regeneration 150

3.6.42Charging of the battery 151

3.6.43Checking the screw connections for tightening 152

3.7Defects 154

3.8Annexes 158

3.8.1Wiring diagram 158

3.8.2Hydraulic diagram – wheel lock 164

3.8.3Table of spare parts 166