Ammann ARS 70 Single Drum Roller Operating Manual 3017062 PDF

Ammann ARS 70 Single Drum Roller Kubota V3307-CR-TE5 EU Stage V/U.S. EPA Tier 4f Operating Manual 3017062 – PDF DOWNLOAD

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Ammann ARS 70 Single Drum Roller Kubota V3307-CR-TE5 EU Stage V/U.S. EPA Tier 4f Operating Manual 3017062 – PDF DOWNLOAD

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARS 70 Single Drum Roller Kubota V3307-CR-TE5 EU Stage V/U.S. EPA Tier 4f Operating Manual 3017062 – PDF DOWNLOAD

Contents 8

1 SPECIFICATION MANUAL 13

1 1Basic data 14

1 2Dimensional drawing of the machine 16

1 3Technical data 18

1 4Optional equipment 21

1 4 1Air conditioning 22

1 4 2Beacon 22

1 4 3Padfoot segments 22

1 4 4Blade 22

1 4 5ACE FORCE 23

1 4 6Telematic 23

1 4 7Fire extinguisher 23

1 4 8Tachograph 23

2 OPERATION MANUAL 25

2 1Major Safety Precautions 27

2 1 1Safety Measures during Machine Operation 27

2 1 1 1Compaction Work Commencement 27

2 1 1 2Work Safety Secured by User 27

2 1 1 3Ensurance of safety measures by the owner 27

2 1 1 4Cab with integrated ROPS 28

2 1 2Reguirements on Driver’s Qualification 28

2 1 3Driver’s Liabilities 29

2 1 4Forbidden activities – safety and guarantee 30

2 1 5Safety inscriptions and signs used on the Machine 33

2 1 6Hand signals 38

2 2Ecological and hygienic principles 41

2 2 1Hygienic principles 41

2 2 2Ecological principles 41

2 3Machine preservation and storage 42

2 3 1Short-term preservation and storage for a period of 1 – 2 months 42

2 3 2Preservation and storage for the period over 2 months long 42

2 3 3Dewaxing and inspection of a supplied machine 42

2 4Machine disposal following its life cycle end 43

2 5Machine description 44

2 6Actuators and dashboard instruments 46

2 6 1Display control – operation screen 70

2 6 2Display control – Information screen 76

2 6 3Display control – Service screen 82

2 6 4Display disconnected 85

2 7Machine control and use 86

2 7 1Engine start 87

2 7 2Drive and reverse drive 93

2 7 3Stopping the machine and engine 99

2 7 4Machine emergency stop 99

2 7 5Panic response 101

2 7 6Machine parking 101

2 7 7ACE Force 102

2 7 7 1Entering the ACE Force screen 102

2 7 7 2Operation screen 103

2 7 7 3Speed selection 105

2 7 7 4Frequency setup 106

2 7 7 5Kb measurement 107

2 7 7 6Speed range visualization 108

2 7 7 7Double jump warning and operator guidance 109

2 7 7 8ACE parameter screen 110

2 7 7 9Recognition of compaction value achievement and the status against the target 111

2 7 7 10Evaluation of compaction by means of Kb value 111

2 7 7 11Evaluation of compaction by means of a drum jump 112

2 7 7 12Periodic (single) jump 112

2 7 7 13Double (chaotic) jump 113

2 7 7 14General fault 114

2 7 8Bonnet raising and lowering 115

2 7 9Telematic Readiness 115

2 7 10Ballasting of tyres with liquid 116

2 7 11Blade 118

2 7 12Scrapers adjustment 120

2 8How to transport the Machine 122

2 8 1Loading the machine 123

2 8 1 1Loading the machine using a ramp 123

2 8 1 2Loading the machine using a crane 124

2 9Special conditions of the Machine use 125

2 9 1Safety function and emergency mode of the machine (limp mode) 125

2 9 1 1Symbols shown on the display 126

2 9 1 2Switching to the emergency (limp) mode 127

2 9 1 3Deactivation of the emergency (limp) mode 128

2 9 2Machine towing 129

2 9 3Machine operation during running-in 131

2 9 4Machine operation at low temperatures 131

2 9 5Operating the Machine at high temperatures and humidity 132

2 9 6Operating the Machine at high altitudes 132

2 9 7Work of the machine in the dusty environment 132

2 9 8Driving with vibrations on compacted and hard materials 132

3 MAINTENANCE MANUAL 135

3 1Safety and other measures for machine maintenance 137

3 1 1Safety of machine maintenance 137

3 1 2Fire precautions during operation media exchanges 137

3 1 3Ecological and hygienic principles 138

3 2Specification of fluids 139

3 2 1Engine oil 139

3 2 2Fuel 140

3 2 3Coolant 140

3 2 4Hydraulic oil 141

3 2 5Gearbox oil 141

3 2 6Lubricating grease 142

3 2 7Windshield washer liquid 142

3 2 8Air-conditioning filling 142

3 2 9Vibrator oil 142

3 3Fills 143

3 4Lubrication and Maintenance Chart 144

3 5Lubrication and service plan 147

3 6Individual Operations of Maintenance 148

Every 20 hours of operation (daily) 149

3 6 1Fuel check 149

3 6 2Checking the oil in the engine 150

3 6 3Engine cooling liquid level check 151

3 6 4Checking the oil in the hydraulic tank 152

3 6 5Fan condition check 153

3 6 6Checking the dust valve of the air filter 153

3 6 7Engine and exhaust pipe intake manifold check 154

3 6 8Inspection of warning and checking devices 155

3 6 9Brake test 157

3 6 9 1Check of the parking brake 157

3 6 9 2Check of the emergency brake 158

3 6 9 3Check of the service brake 159

Every 50 hours of operation 160

3 6 10Engine tightness check 160

3 6 11Cleaning of the water separator on the fuel filter 160

Every 100 hours of operation 161

3 6 12Tyre pressure check 161

Every 250 hours of operation 162

3 6 13Check of the fan and engine belt for condition 162

3 6 14Check of hose and clip fixation 163

3 6 15Cooler inspection 163

3 6 16Air filter cleaning 164

3 6 17Machine lubrication 165

3 6 18Checking the oil in the vibrator 165

3 6 19Oil in the travel gearboxes check 166

3 6 20Pad foot segments inspection 167

3 6 21Seat switch check 167

Every 500 hours of operation, but at least once a year 168

3 6 22Fuel filter replacement 168

3 6 23Electrical installation check 170

3 6 24Air filter main cartridge replacement 170

3 6 25Engine oil change 171

3 6 26Replacement of the cab ventilation filter and of the heating filter 173

3 6 27Engine cooling liquid check 173

3 6 28Air filter of the air conditioning system replacement 174

3 6 29Wheel bolts tightening check 174

Every 1000 hours of operation 175

3 6 30Air filter cartridges replacement 175

3 6 31Damping system check 178

3 6 32Oil separator cartridge replacement 179

3 6 33Fuel tank cleaning 180

3 6 34Valve clearance check and adjustment 180

3 6 35Battery check 181

3 6 36Oil change in travel gearboxes 182

3 6 37Air conditioning compressor mounting check 183

Every 2000 hours of operation 184

3 6 38Coolant change 184

3 6 39Oil change in the vibrator 186

3 6 40Cleaning and checking the air-conditioning system 186

3 6 41Hydraulic oil and filter replacement 187

Every 3000 hours of operation 192

3 6 42DPF cleaning 192

Maintenance as required 193

3 6 43Gas strut replacement 193

3 6 44Scrapers adjustment 194

3 6 45Machine cleaning 194

3 6 46Fuel system venting 195

3 6 47DPF (diesel particulate filter) clogging regeneration 196

3 6 48Charging of the battery 199

3 6 49Screw connection tightening check 200

3 7Defects 202

3 7 1Machine errors 203

3 7 2Errors due to safety functions 205

3 7 3Errors at the inputs 206

3 7 4Errors at the outputs 207

3 7 5ACE errors 208

3 7 6System errors 209

3 7 7Engine errors 210

3 8Annexes 214

Wiring diagram 214

Hydraulic diagram – wheel lock 222

Hydraulic diagram – ATC inter-axle lock 224

Table of spare parts 226