Ammann ARS 70 Single Drum Roller Workshop Manual 3001289 PDF

Ammann ARS 70 Single Drum Roller Kubota V3307-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual SN 3001289 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARS 70 Single Drum Roller Kubota V3307-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual SN 3001289 – PDF DOWNLOAD

Language : English
Pages : 260
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARS 70 Single Drum Roller Kubota V3307-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual SN 3001289 – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 13

1 1 1Who is the workshop manual intended for 13

1 1 2Purpose 13

1 1 3Applicability of the workshop manual 13

1 1 4Validity of the workshop manual 13

2 Safety measures and instructions 15

2 1Safety rules 16

2 2Environmental and hygiene principles 19

2 3Fire prevention 20

2 4Claim conditions and disclaimer of liability 20

3 Specification manual 21

3 1Basic data 22

3 2Dimensioned drawing of the machine 24

3 3Technical data 26

4 Specification of operating fluids 29

4 1Engine oil 30

4 2Fuel 31

4 3Coolant 31

4 4Hydraulic oil 32

4 5Gearbox oil 32

4 6Lubricating grease 33

4 7Windshield washer liquid 33

4 8Air-conditioning filling 33

4 9Fills 34

5 Frame 35

5 1Description of basic elements 37

5 3Electrical installation 38

5 3 1Fuses 38

5 4Mechanical parts 40

15 4Mechanical parts 42

5 5Fuel tank 45

5 5 1Fuel level check 45

5 5 2Fuel replenishment 45

5 5 3Fuel drainage 46

5 5 4Fuel tank cleaning 47

5 6Hydraulic tank 48

5 6 1Hydraulic oil level check 48

5 6 2Hydraulic oil replenishment 49

5 6 3Hydraulic oil drainage 50

5 6 4Hydraulic oil filter replacement 51

6 Cab and platform 53

6 1Description of basic elements 55

6 3Electrical installation 55

6 3 2Output layout on the steering column 56

6 3 6Control lever panel 57

6 3 7Other components 57

6 3 7 1Control unit of the machine A2 57

6 4Mechanical parts 58

6 4 1Setting of the control force of the travel control 63

6 5Cab 64

6 5 1Cab removal 64

6 5 2Cab installation 69

6 7 Driver’s stand 72

6 7 4Display replacement 72

7 Front drum 73

7 1Description of basic elements 75

7 2Hydraulic parts 76

7 4Mechanical parts 77

7 4 1Replacement of vibration unit bearings 77

7 4 1 1Drum disassembly from the frame 77

7 4 1 2Disassembly of bearings of the vibration unit 83

7 4 1 3Assembly of bearings of the vibration unit 87

7 4 1 4Drum removal 92

8 Rear drum (not included in the machine equipment) 97

9 Front axle (not included in the machine equipment) 99

10 Rear axle 101

10 1Description of the basic elements 102

10 2Hydraulic parts 102

10 2 1Travel hydraulic motor 102

10 2 2Travel hydraulic motor replacement 103

10 4Mechanical parts 103

10 4 1Gearbox 103

10 4 2Wheels 104

10 4 3Wheel disassembly 104

11 Travel 105

11 1Description of basic elements 106

11 2Hydraulic parts 107

11 2 1Travel pump replacement 110

11 2 2Flushing block replacement 113

11 2 3Travel hydraulic motor replacement 114

11 2 3 1Drum travel hydraulic motor replacement 114

11 2 3 2Rear axle travel hydraulic motor replacement 117

11 2 4Brake block replacement 121

11 3Electrical installation 124

11 3 1Travel pump coils replacement 124

11 3 2Travel hydraulic motor coils replacement 124

11 4Mechanical parts 124

11 4 1BOVEX coupling replacement 124

12 Vibration 125

12 1Description of basic elements 126

13 Steering 127

13 1Description of basic elements 128

13 2Hydraulic parts 130

13 2 1Linear hydraulic motor replacement 130

13 2 2Steering linear hydraulic motor seal replacement 133

13 2 3Steering hydraulic unit replacement 137

13 2 3 1Disassembly of the hydraulic unit of the steering unit 137

13 2 3 2Assembly of the hydraulic unit of the steering unit 140

13 2 4Steering pump 143

13 3Electrical installation 143

13 3 1Display replacement 143

13 3 2Travel control replacement 144

13 4Mechanical parts 146

13 4 2Steering wheel removal 146

14 Cooling 147

14 1Description of basic elements 148

14 2Hydraulic parts 148

14 2 1Cooling hydraulic motor replacement 149

14 3Electrical installation 153

14 3 1Replacement of the electromagnet coil of the cooling hydraulic motor 153

14 4Mechanical parts 154

14 4 1Replacement of the cooling fan, cooling fan spacer 154

15 Engine 157

15 1Description of basic elements 158

15 2Hydraulic parts 163

15 2 1Steering pump replacement 163

15 3Electrical installation 164

15 3 1Batteries 164

15 3 2Alternator replacement 164

15 3 3Starter replacement 164

15 4Mechanical parts 165

16 Optional equipment 195

16 1Optional equipment list 196

17 General procedures 197

17 2Electrical installation 198

17 2 1Travel pump magnetic coil check 198

17 2 2Preparation for welding works 199

17 2 3Starting the battery by means of another battery (jumping) 199

17 2 4Charging the battery with a charger 200

17 2 5Long-term storage 200

17 2 6Battery replacement 200

17 4Calibration and setting 201

17 4 1Pump current calibration 201

17 4 1 1Required material 201

18 Troubleshooting 203

18 1SW error diagnostics 204

18 1 1Error codes 204

18 1 1 1Machine errors 204

18 1 1 2Errors due to safety functions 206

18 1 1 3Errors at the inputs 207

18 1 1 4Errors at the outputs 208

18 1 1 5ACE errors 210

18 1 1 6System errors 211

18 1 1 7Engine errors 212

18 1 3Travel control check 216

18 2 14Travel control 216

18 2 14 1Travel control replacement 216

18 2 14 2Travel lever switch check and replacement 216

19 Appendices 217

19 1Hydraulic system 219

19 1 1Travel pump zero position adjustment 219

19 1 1 1Travel pump magnetic coil check 219

19 2Wiring diagram 220

19 3Hydraulic diagram – wheel lock 228

19 4Hydraulic diagram – ATC inter-axle lock 230

19 5Harnesses 232

19 6Check of the screw connections for tightening 253

19 7List of spare parts specified in the publication 255