Ammann ARS 70 Single Drum Roller Workshop Manual 3035068 - PDF

Ammann ARS 70 Single Drum Roller Kubota V3307-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual SN 3035068 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARS 70 Single Drum Roller Kubota V3307-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual SN 3035068 – PDF DOWNLOAD

Language : English
Pages : 270
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ammann ARS 70 Single Drum Roller Kubota V3307-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual SN 3035068 – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 13

1 1 1Who is the workshop manual intended for 13

1 1 2Purpose 13

1 1 3Applicability of the workshop manual 13

1 1 4Validity of the workshop manual 13

2 Safety measures and instructions 15

2 1Safety rules 16

2 2Environmental and hygiene principles 19

2 3Fire prevention 20

2 4Claim conditions and disclaimer of liability 20

3 Specification manual 21

3 1Basic data 22

3 2Dimensioned drawing of the machine 24

3 3Technical data 26

4 Specification of operating fluids 29

4 1Engine oil 30

4 2Fuel 31

4 3Coolant 31

4 4Hydraulic oil 32

4 5Gearbox oil 32

4 6Lubricating grease 33

4 7Windshield washer liquid 33

4 8Air-conditioning filling 33

4 9Fills 34

5 Frame 35

5 1Description of basic elements 37

5 3Electrical installation 38

5 3 1Fuses 38

5 4Mechanical parts 40

15 4Mechanical parts 42

5 5Fuel tank 45

5 5 1Fuel level check 45

5 5 2Fuel replenishment 45

5 5 3Fuel drainage 46

5 5 4Fuel tank cleaning 47

5 6Hydraulic tank 48

5 6 1Hydraulic oil level check 48

5 6 2Hydraulic oil replenishment 49

5 6 3Hydraulic oil drainage 50

5 6 4Hydraulic oil filter replacement 51

6 Cab and platform 53

6 1Description of basic elements 55

6 3Electrical installation 55

6 3 2Output layout on the steering column 56

6 3 6Control lever panel 57

6 3 7Other components 57

6 3 7 1Control unit of the machine A2 57

6 4Mechanical parts 58

6 4 1Setting of the control force of the travel control 63

6 5Cab 64

6 5 1Cab removal 64

6 5 2Cab installation 69

6 7 Driver’s stand 79

6 7 4Display replacement 79

7 Front drum 81

7 1Description of basic elements 83

7 2Hydraulic parts 84

7 4Mechanical parts 85

7 4 1Replacement of vibration unit bearings 85

7 4 1 1Drum disassembly from the frame 85

7 4 1 2Disassembly of bearings of the vibration unit 91

7 4 1 3Assembly of bearings of the vibration unit 95

7 4 1 4Drum removal 100

8 Rear drum (not included in the machine equipment) 105

9 Front axle (not included in the machine equipment) 107

10 Rear axle 109

10 1Description of the basic elements 110

10 2Hydraulic parts 110

10 2 1Travel hydraulic motor 110

10 2 2Travel hydraulic motor replacement 111

10 4Mechanical parts 111

10 4 1Gearbox 111

10 4 2Wheels 112

10 4 3Wheel disassembly 112

11 Travel 113

11 1Description of basic elements 114

11 2Hydraulic parts 115

11 2 1Travel pump replacement 118

11 2 2Flushing block replacement 121

11 2 3Travel hydraulic motor replacement 122

11 2 3 1Drum travel hydraulic motor replacement 122

11 2 3 2Rear axle travel hydraulic motor replacement 125

11 2 4Brake block replacement 129

11 3Electrical installation 132

11 3 1Travel pump coils replacement 132

11 3 2Travel hydraulic motor coils replacement 132

11 4Mechanical parts 132

11 4 1BOVEX coupling replacement 132

12 Vibration 133

12 1Description of basic elements 134

13 Steering 135

13 1Description of basic elements 136

13 2Hydraulic parts 138

13 2 1Linear hydraulic motor replacement 138

13 2 2Steering linear hydraulic motor seal replacement 141

13 2 3Steering hydraulic unit replacement 145

13 2 3 1Disassembly of the hydraulic unit of the steering unit 145

13 2 3 2Assembly of the hydraulic unit of the steering unit 148

13 2 4Steering pump 151

13 3Electrical installation 151

13 3 1Display replacement 151

13 3 2Travel control replacement 152

13 4Mechanical parts 154

13 4 2Steering wheel removal 154

14 Cooling 155

14 1Description of basic elements 156

14 2Hydraulic parts 156

14 2 1Cooling hydraulic motor replacement 157

14 3Electrical installation 161

14 3 1Replacement of the electromagnet coil of the cooling hydraulic motor 161

14 4Mechanical parts 162

14 4 1Replacement of the cooling fan, cooling fan spacer 162

15 Engine 165

15 1Description of basic elements 166

15 2Hydraulic parts 171

15 2 1Steering pump replacement 171

15 3Electrical installation 172

15 3 1Batteries 172

15 3 2Alternator replacement 172

15 3 3Starter replacement 172

15 4Mechanical parts 173

16 Optional equipment 203

16 1Optional equipment list 204

17 General procedures 205

17 2Electrical installation 206

17 2 1Travel pump magnetic coil check 206

17 2 2Preparation for welding works 207

17 2 3Starting the battery by means of another battery (jumping) 207

17 2 4Charging the battery with a charger 208

17 2 5Long-term storage 208

17 2 6Battery replacement 208

17 4Calibration and setting 209

17 4 1Pump current calibration 209

17 4 1 1Required material 209

18 Troubleshooting 211

18 1SW error diagnostics 212

18 1 1Error codes 212

18 1 1 1Machine errors 212

18 1 1 2Errors due to safety functions 214

18 1 1 3Errors at the inputs 215

18 1 1 4Errors at the outputs 216

18 1 1 5ACE errors 218

18 1 1 6System errors 219

18 1 1 7Engine errors 220

18 1 3Travel control check 224

18 2 14Travel control 224

18 2 14 1Travel control replacement 224

18 2 14 2Travel lever switch check and replacement 224

19 Appendices 225

19 1Hydraulic system 227

19 1 1Travel pump zero position adjustment 227

19 1 1 1Travel pump magnetic coil check 227

19 2Wiring diagram 228

19 3Hydraulic diagram – wheel lock 236

19 4Hydraulic diagram – ATC inter-axle lock 238

19 5Harnesses 240

19 6Check of the screw connections for tightening 263

19 7List of spare parts specified in the publication 265