AMMANN ART 280 PNEU TYRED ROLLER OPERATING MANUAL 3006615 PDF

AMMANN AP 240 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f OPERATING MANUAL 3006615 – PDF DOWNLOAD

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AMMANN AP 240 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f OPERATING MANUAL 3006615 – PDF DOWNLOAD

Language : English
Pages :206
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

AMMANN AP 240 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f OPERATING MANUAL 3006615 – PDF DOWNLOAD

Content.............................................................................  8
1	SPECIFICATION MANUAL.............................................................. 13
	1.1	Basic specification......................................................... 14
	1.2	Dimensional diagram of the Machine.......................................... 16
	1.3	Specifications.............................................................. 19
2	OPERATION MANUAL.................................................................. 25
	2.1	Main Safety Measures........................................................ 27
		2.1.1	Safety measures during Machine operation.............................. 27
		2.1.1.1	Compaction Work Commencement........................................ 27
		2.1.1.2	Work in the dangerous area.......................................... 27
		2.1.1.3	Ensurance of safety measures by the owner........................... 28
		2.1.1.4	ROPS Cab............................................................ 28
		2.1.2	Requirements for qualification of driver.............................. 29
		2.1.3	Duties of the driver.................................................. 30
		2.1.4	Forbidden activities – safety and guarantee........................... 31
		2.1.5	Safety notices and symbols used on the machine........................ 33
		2.1.6	Manual signals........................................................ 37
	2.2	Ecological and hygienic principles.......................................... 40
		2.2.1	Hygienic principles................................................... 40
		2.2.2	Ecological principles................................................. 40
	2.3	Machine preservation and storage............................................ 41
		2.3.1	Short-term preservation and storage for a period of 1 – 2 months...... 41
		2.3.2	Preservation and storage for a period over 2 months................... 41
		2.3.3	Dewaxing and inspection of a supplied machine......................... 42
	2.4	Machine disposal following its life cycle end............................... 43
	2.5	Machine Description......................................................... 44
	2.6	Controls and checking instruments........................................... 46
		2.6.1	Display control....................................................... 68
	2.7	Machine operation and use................................................... 80
		2.7.1	Engine start.......................................................... 81
		2.7.2	Travel and reversing.................................................. 85
		2.7.3	Stopping the machine and engine....................................... 89
		2.7.4	Emergency stop of the Machine......................................... 89
		2.7.5	Panic response........................................................ 91
		2.7.6	Machine parking....................................................... 91
		2.7.7	Sprinkling............................................................ 93
		2.7.7.1	Water sprinkling.................................................... 93
		2.7.7.2	Emulsion sprinkling (optional)...................................... 95
		2.7.8	Ammann edge cutter (optional)......................................... 97
		2.7.9	Infrathermometer (optional)........................................... 99
		2.7.10	Telematic Readiness.................................................. 99
	2.8	How to transport the Machine................................................100
		2.8.1	Machine loading.......................................................101
		2.8.1.1	Loading the machine using a ramp....................................101
		2.8.1.2	Loading the machine using a crane...................................102
	2.9	Special conditions to use the machine.......................................103
		2.9.1	Emergency mode........................................................103
		2.9.2	Towing the machine....................................................105
		2.9.3	Operating the machine during initial run period.......................107
		2.9.4	Operating the machine at low temperatures.............................107
		2.9.5	Machine operation under higher temperatures and humidity..............108
		2.9.6	Machine operation at higher altitudes.................................108
		2.9.7	Machine operation in dusty environment................................108
3	MAINTENANCE MANUAL................................................................111
	3.1	Safety standards and other maintenance regulations .........................113
		3.1.1	Safety of machine maintenance.........................................113
		3.1.2	Fire precautions during operation media exchanges.....................113
		3.1.3	Ecological and hygienic standards.....................................114
	3.2	Specification of fluids.....................................................115
		3.2.1	Engine oil............................................................115
		3.2.2	Fuel..................................................................116
		3.2.3	Coolant...............................................................116
		3.2.4	Hydraulic oil.........................................................117
		3.2.5	Transmission oil......................................................117
		3.2.6	Lubricating grease....................................................117
		3.2.7	Screen washer fluid...................................................118
		3.2.8	Air-conditioning filling..............................................118
		3.2.9	Emulsion..............................................................118
	3.3	Media.......................................................................119
	3.4	Lubrication and Maintenance Chart...........................................120
	3.5	Lubrication and Service Plan................................................123
	3.6	Lubrication and Maintenance Operations......................................124
		Every 20 hours of operation (daily).........................................125
			3.6.1	Engine oil check..................................................125
			3.6.2	Engine coolant check..............................................126
			3.6.3	Fuel level check..................................................127
			3.6.4	Hydraulic tank oil level check....................................128
			3.6.5	Fan inspection....................................................129
			3.6.6	Checking the engine for leaks.....................................129
			3.6.7	Air filter dust valve check.......................................130
			3.6.8 	Inspect alarm and control devices................................131
			3.6.9	Water tank refilling..............................................134
			3.6.10	Tyre pressure check..............................................135
			3.6.11	Brake test.......................................................136
			3.6.11.1	Check of the parking brake.....................................136
			3.6.11.2	Check of the emergency brake...................................137
			3.6.11.3	Check of the service brake.....................................138
		Every 100 hours of operation (weekly).......................................139
			3.6.12	Check of the oil level in the front axle hydraulic cylinders.....139
		Every 250 hours of operation (3 months).....................................140
			3.6.13	Machine lubrication..............................................140
			3.6.14	Oil in the travel gearboxes check................................141
			3.6.15	Seat switch check................................................141
		Every 500 hours of operation (6 months).....................................142
			3.6.16	Engine cooling liquid check......................................142
			3.6.17	Engine oil change................................................143
			3.6.18	Fuel filter replacement..........................................146
			3.6.19	Replace air filter elements......................................149
			3.6.20	Check of wiring..................................................151
			3.6.21	Air conditioning coolant check...................................151
			3.6.22 	Clean cab ventilation filter....................................151
			3.6.23	Air filter sensor check..........................................152
			3.6.24	Checking the wheel screws and nuts for tightening................154
			3.6.25	Check of the machine weight sensor...............................154
			3.6.26	Check of the inclinometer........................................154
		Every 1000 hours of operation (1 year)......................................155
			3.6.27	Batteries check..................................................155
			3.6.28	KM nuts tightening check and front wheels lubrication............157
			3.6.29	Air cooler cleaning..............................................158
			3.6.30	Belt check (air-conditioning)....................................158
			3.6.31	Air conditioning compressor mounting check.......................159
			3.6.32	Inspect the silencing system.....................................159
			3.6.33	Engine belt inspection...........................................160
			3.6.34	Water tank cleaning..............................................161
			3.6.35	Engine and machine diagnostics...................................161
			3.6.36	Oil change in travel gearboxes...................................162
		Every 2000 hours of operation (2 years).....................................163
			3.6.37	Hydraulic oil change and filter replacement......................163
			3.6.38	Cleaning and checking the air conditioning system................167
		Every 6000 hours of operation (4 years).....................................168
			3.6.39	Engine coolant change............................................168
		Maintenance - As Needed.....................................................170
			3.6.40	Water from separator draining....................................170
			3.6.41	Fuel system venting..............................................170
			3.6.42	Cooler cleaning..................................................171
			3.6.43	Refilling the oil level in the front axle hydraulic cylinders....172
			3.6.44	Sprinkling filter cleaning.......................................174
			3.6.45	Drain water from sprinkling circuit before winter season.........175
			3.6.46	Brush scrapers cleaning..........................................178
			3.6.47	Machine cleaning.................................................179
			3.6.48	Charging of the battery..........................................180
			3.6.49	Screw connection tightening check................................181
	3.7	Defects.....................................................................183
	3.8	Annexes.....................................................................190
		Wiring Diagram..............................................................190
		Hydraulic system diagram....................................................196
		Air distribution line.......................................................198
		Table of spare parts........................................................200