AMMANN ART 280 PNEU TYRED ROLLER OPERTING MANUAL 3004994 - PDF

AMMANN AP 280 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f OPERTING MANUAL 3004994  -PDF DOWNLOAD

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AMMANN AP 280 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f OPERTING MANUAL 3004994  -PDF DOWNLOAD

Language : English
Pages : 208
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

AMMANN AP 280 PNEU TYRED ROLLER DEUTZ TCD3.6 L4 EU STAGE IV/U.S. EPA Tier 4f OPERTING MANUAL 3004994  -PDF DOWNLOAD

Content....................................................................................  8
1	SPECIFICATION MANUAL..................................................................... 13
	1.1	Basic specification................................................................ 14
	1.2	Dimensional diagram of the Machine................................................. 16
	1.3	Specifications..................................................................... 19
2	OPERATION MANUAL......................................................................... 25
	2.1	Main Safety Measures............................................................... 27
		2.1.1	Safety measures during Machine operation..................................... 27
		2.1.1.1	Compaction Work Commencement............................................... 27
		2.1.1.2	Work in the dangerous area................................................. 27
		2.1.1.3	Ensurance of safety measures by the owner.................................. 28
		2.1.1.4	ROPS Cab................................................................... 28
		2.1.2	Requirements for qualification of driver..................................... 29
		2.1.3	Duties of the driver......................................................... 30
		2.1.4	Forbidden activities – safety and guarantee.................................. 31
		2.1.5	Safety notices and symbols used on the machine............................... 33
		2.1.6	Manual signals............................................................... 37
	2.2	Ecological and hygienic principles................................................. 40
		2.2.1	Hygienic principles.......................................................... 40
		2.2.2	Ecological principles........................................................ 40
	2.3	Machine preservation and storage................................................... 41
		2.3.1	Short-term preservation and storage for a period of 1 – 2 months............. 41
		2.3.2	Preservation and storage for a period over 2 months.......................... 41
		2.3.3	Dewaxing and inspection of a supplied machine................................ 42
	2.4	Machine disposal following its life cycle end...................................... 43
	2.5	Machine Description................................................................ 44
	2.6	Controls and checking instruments.................................................. 46
		2.6.1	Display control.............................................................. 68
	2.7	Machine operation and use.......................................................... 80
		2.7.1	Engine start................................................................. 81
		2.7.2	Travel and reversing......................................................... 85
		2.7.3	Stopping the machine and engine.............................................. 89
		2.7.4	Emergency stop of the Machine................................................ 89
		2.7.5	Panic response............................................................... 91
		2.7.6	Machine parking.............................................................. 91
		2.7.7	Sprinkling................................................................... 93
		2.7.7.1	Water sprinkling........................................................... 93
		2.7.7.2	Emulsion sprinkling (optional)............................................. 95
		2.7.8	Ammann edge cutter (optional)................................................ 97
		2.7.9	Infrathermometer (optional).................................................. 99
		2.7.10	Telematic Readiness......................................................... 99
	2.8	How to transport the Machine.......................................................100
		2.8.1	Machine loading..............................................................101
		2.8.1.1	Loading the machine using a ramp...........................................101
		2.8.1.2	Loading the machine using a crane..........................................102
	2.9	Special conditions to use the machine..............................................103
		2.9.1	Emergency mode...............................................................103
		2.9.2	Towing the machine...........................................................105
		2.9.3	Operating the machine during initial run period..............................107
		2.9.4	Operating the machine at low temperatures....................................107
		2.9.5	Machine operation under higher temperatures and humidity.....................108
		2.9.6	Machine operation at higher altitudes........................................108
		2.9.7	Machine operation in dusty environment.......................................108
3	MAINTENANCE MANUAL.......................................................................111
	3.1	Safety standards and other maintenance regulations ................................113
		3.1.1	Safety of machine maintenance................................................113
		3.1.2	Fire precautions during operation media exchanges............................113
		3.1.3	Ecological and hygienic standards............................................114
	3.2	Specification of fluids............................................................115
		3.2.1	Engine oil...................................................................115
		3.2.2	Fuel.........................................................................116
		3.2.3	Coolant......................................................................116
		3.2.4	Hydraulic oil................................................................117
		3.2.5	Transmission oil.............................................................117
		3.2.6	DEF (AdBlue).................................................................117
		3.2.7	Lubricating grease...........................................................117
		3.2.8	Screen washer fluid..........................................................118
		3.2.9	Air-conditioning filling.....................................................118
		3.2.10	Emulsion....................................................................118
	3.3	Media..............................................................................119
	3.4	Lubrication and Maintenance Chart..................................................120
	3.5	Lubrication and Service Plan.......................................................123
	3.6	Lubrication and Maintenance Operations.............................................124
		Every 20 hours of operation (daily)................................................125
			3.6.1	Engine oil check.........................................................125
			3.6.2	Engine coolant check.....................................................126
			3.6.3	Fuel level check.........................................................127
			3.6.4	Hydraulic tank oil level check...........................................128
			3.6.5	DEF (AdBlue) level check.................................................129
			3.6.6	Fan inspection...........................................................131
			3.6.7	Checking the engine for leaks............................................131
			3.6.8	Air filter dust valve check..............................................132
			3.6.9 	Inspect alarm and control devices.......................................133
			3.6.10	Water tank refilling....................................................135
			3.6.11	Tyre pressure check.....................................................136
			3.6.12	Brake test..............................................................137
			3.6.12.1	Check of the parking brake............................................137
			3.6.12.2	Check of the emergency brake..........................................138
			3.6.12.3	Check of the service brake............................................139
		Every 100 hours of operation (weekly)..............................................140
			3.6.13	Check of the oil level in the front axle hydraulic cylinders............140
		Every 250 hours of operation (3 months)............................................141
			3.6.14	Machine lubrication.....................................................141
			3.6.15	Travel gearbox check....................................................142
			3.6.16	Seat switch check.......................................................142
		Every 500 hours of operation (6 months)............................................143
			3.6.17	Engine cooling liquid check.............................................143
			3.6.18	Engine oil change.......................................................144
			3.6.19	Fuel filter replacement.................................................147
			3.6.20	Replace air filter elements.............................................150
			3.6.21	Check of wiring.........................................................152
			3.6.22	Air conditioning coolant check..........................................152
			3.6.23 	Clean cab ventilation filter...........................................152
			3.6.24	Air filter sensor check.................................................153
			3.6.25	Checking the wheel screws and nuts for tightening.......................154
			3.6.26	DEF filter replacement..................................................155
			3.6.27	Check of the machine weight sensor......................................157
			3.6.28	Check of the inclinometer...............................................157
		Every 1000 hours of operation (1 year).............................................158
			3.6.29	Batteries check.........................................................158
			3.6.30	KM nuts tightening check and front wheels lubrication...................160
			3.6.31	Air cooler cleaning.....................................................161
			3.6.32	Belt check (air-conditioning)...........................................161
			3.6.33	Air conditioning compressor mounting check..............................162
			3.6.34	Inspect the silencing system............................................162
			3.6.35	Engine belt inspection..................................................163
			3.6.36	Water tank cleaning.....................................................164
			3.6.37	Engine and machine diagnostics..........................................164
			3.6.38	Oil change in travel gearboxes..........................................165
		Every 2000 hours of operation (2 years)............................................166
			3.6.39	Hydraulic oil change and filter replacement.............................166
			3.6.40	Cleaning and checking the air conditioning system.......................170
		Every 6000 hours of operation (4 years)............................................171
			3.6.41	Engine coolant change...................................................171
		Maintenance - As Needed............................................................173
			3.6.42	Water from separator draining...........................................173
			3.6.43	Fuel system venting.....................................................173
			3.6.44	Cooler cleaning.........................................................174
			3.6.45	Regeneration of clogged catalyst SCR (Selective Catalytic Reduction)....175
			3.6.46	Refilling the oil level in the front axle hydraulic cylinders...........176
			3.6.47	Sprinkling filter cleaning..............................................178
			3.6.48	Drain water from sprinkling circuit before winter season................179
			3.6.49	Brush scrapers cleaning.................................................181
			3.6.50	Machine cleaning........................................................182
			3.6.51	Charging of the battery.................................................183
			3.6.52	Screw connection tightening check.......................................184
	3.7	Defects............................................................................186
	3.8	Annexes............................................................................192
		Wiring Diagram.....................................................................192
		Hydraulic system diagram...........................................................198
		Air distribution line..............................................................200
		Table of spare parts...............................................................202