AMMANN ART 280 PNEU TYRED ROLLER WORKSHOP MANUAL 3004994 - PDF

AMMANN ART 280 PNEU TYRED ROLLER DEUTZ Tier 4 FINAL WORKSHOP MANUAL 3004994 – PDF DOWNLOAD

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AMMANN ART 280 PNEU TYRED ROLLER DEUTZ Tier 4 FINAL WORKSHOP MANUAL 3004994 – PDF DOWNLOAD

Language : English
Pages : 332
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

AMMANN ART 280 PNEU TYRED ROLLER DEUTZ Tier 4 FINAL WORKSHOP MANUAL 3004994 – PDF DOWNLOAD

1	Introduction .................................................................... 11
	1.1	About this workshop manual................................................. 15
	1.1.1	Who is the workshop manual intended for.................................. 15
	1.1.2	Purpose.................................................................. 15
	1.1.3	Applicability of the workshop manual..................................... 15
	1.1.4	Validity of the workshop manual.......................................... 15
2	Safety measures and instructions................................................. 17
	2.1	Safety rules............................................................... 18
	2.2	Environmental and hygiene principles....................................... 21
	2.3	Fire prevention............................................................ 22
	2.4	Claim conditions and disclaimer of liability............................... 22
3	Specification manual............................................................. 23
	3.1	Basic data................................................................. 24
	3.2	Dimensional drawing of the machine......................................... 26
	3.3	Technical data............................................................. 29
4	Specification of operating fluids................................................ 33
	4.1	Engine oil................................................................. 34
	4.2	Fuel....................................................................... 35
	4.3	Coolant.................................................................... 35
	4.4	Hydraulic oil.............................................................. 36
	4.5	Transmission oil........................................................... 36
	4.6	DEF (AdBlue)............................................................... 36
	4.7	Lubricating grease......................................................... 36
	4.8	Glass washer fluid......................................................... 37
	4.9	Air-conditioning fluid..................................................... 37
	4.10	Emulsion.................................................................. 37
	4.11	Fillings.................................................................. 38
5	Frame............................................................................ 39
	5.1	Description of basic elements.............................................. 40
	5.2	Hydraulic parts – not included............................................. 43
	5.3	Hydraulic tank............................................................. 44
	5.4	Electrical installation.................................................... 46
	5.4.1	Description.............................................................. 47
	5.4.2	Batteries................................................................ 48
	5.4.3	Alternator............................................................... 49
	5.4.4	Battery disconnector..................................................... 50
	5.4.5	Inclinometer setting..................................................... 51
	5.4.6	Replacement of the fuel tank float switch................................ 52
	5.4.9	Replacement of the hydraulic tank float.................................. 54
	5.4.8	Replacement of the water tank sensor..................................... 56
	5.4.9	Error messages........................................................... 57
	5.4.10	Diagnostics............................................................. 57
	5.5	Mechanical parts – not included............................................ 57
	5.6	Fuel tank.................................................................. 58
	5.6.1	Removal of the fuel tank float switch.................................... 60
	5.6.2	Fuel tank removal........................................................ 61
	5.6.3	Fuel tank installation................................................... 61
	5.7	Hydraulic tank............................................................. 62
	5.7.1	Hydraulic tank removal................................................... 62
	5.7.2	Hydraulic tank installation.............................................. 65
	5.8	Water tank................................................................. 65
	5.8.1	Water tank removal....................................................... 65
	5.8.2	Water tank installation.................................................. 67
	5.8.3	Replacement of the emulsion tank pump.................................... 67
	5.9	Sprinkling................................................................. 71
	5.9.1	Sprinkling pump replacement.............................................. 72
	5.9.2	Water filter replacement................................................. 73
	5.9.3	Sprinkling nozzles replacement........................................... 75
	5.10	ROPS/FOPS................................................................. 75
6	Cab and platform................................................................. 77
	6.1	Description of basic elements.............................................. 78
	6.2	Hydraulic parts............................................................ 87
	6.2.1	Steering unit removal.................................................... 87
	6.3	Electrical installation.................................................... 89
	6.3.1	Electrical installation of the cab....................................... 89
	6.4	Mechanical parts........................................................... 92
	6.4.1	Removal of the front wiper motor......................................... 92
	6.4.2	Installation of the front wiper motor.................................... 94
	6.4.3	Replacement of the front wiper arm....................................... 94
	6.4.4	Removal of the rear wiper motor.......................................... 95
	6.4.5	Installation of the rear wiper motor..................................... 97
	6.4.6	Replacement of the rear wiper arm........................................ 97
	6.4.7	Removal of the heater.................................................... 98
	6.4.8	Installation of the heater...............................................100
	6.4.9	Replacement of the heater fan............................................102
	6.4.10	Replacement of the heater ball valve....................................102
	6.5	Cab........................................................................104
	6.5.1	Cab removal..............................................................104
	6.5.2	Cab installation.........................................................106
	6.6	Platform...................................................................107
	6.6.1	Platform removal.........................................................109
	6.6.2	Platform installation....................................................109
	6.6.3	Replacement of the platform rubber-metals................................110
	6.7	Driver's stand.............................................................111
	6.7.1	Replacement of the cable hose of the seat................................111
	6.7.2	New lock installation....................................................114
	6.7.3	New lock installation....................................................119
	6.7.4	Display replacement......................................................124
	6.7.5	Seat switch removal......................................................126
7	Front drum (not included in the machine equipment)...............................129
8	Rear drum (not included in the machine equipment)................................131
9	Front axle.......................................................................133
	9.1	Description of basic elements..............................................134
	9.2	Hydraulic parts............................................................137
	9.2.1	Linear hydraulic steering motor..........................................137
	9.2.2	Replacement of sealing materials of the front axle.......................139
	9.3	Electrical installation – not included.....................................150
	9.4	Mechanical parts...........................................................151
	9.4.1	Steering rods............................................................151
	9.4.2	Removal of wheel hubs, bearings, oil seals...............................157
	9.4.3	Steering swivel pin......................................................166
	9.4.4	Adjustment of the front axle geometry....................................169
	9.4.5	Filling of hydraulic cylinders...........................................171
10	Rear axle.......................................................................173
	10.2	Hydraulic parts...........................................................175
	10.2.1	Travel hydraulic motor..................................................175
	10.2.2	Travel hydraulic motor replacement......................................175
	10.3	Electrical installation...................................................178
	10.3.1	Brake pressure sensor...................................................178
	10.3.2	Coils of the travel hydraulic motor.....................................178
	10.3.3	Speed sensor............................................................178
	10.4	Mechanical parts..........................................................179
	10.4.1	Bonfiglioli gearbox.....................................................179
11	Travel..........................................................................181
	11.1	Description of basic elements.............................................185
	11.2	Hydraulic parts...........................................................187
	11.2.1	Removal of the travel pump..............................................187
	11.2.2	Replacement of the gear pump............................................189
	11.2.3	Flushing block replacement..............................................189
	11.2.4	Travel hydraulic motor replacement......................................189
	11.2.5	Replacement of the brake block..........................................192
	11.3	Electrical installation...................................................196
	11.3.1	Travel pump coils replacement...........................................196
	11.3.2	Travel hydraulic motor coils replacement................................196
	11.4	Mechanical parts..........................................................197
	11.4.1	BOVEX coupling replacement..............................................197
12	Vibration (not included in the machine equipment)...............................201
13	Steering........................................................................203
	13.1	Description of basic elements.............................................204
	13.2	Hydraulic parts...........................................................207
	13.2.1	Linear hydraulic motor replacement......................................207
	13.2.2	Hydraulic steering unit replacement.....................................210
	13.2.3	Steering pump...........................................................212
	13.2.4 	Linear hydraulic steering motor replacement............................214
	13.3	Electrical installation...................................................215
	13.3.1	Display replacement.....................................................215
	13.3.2	Travel controller replacement...........................................215
	13.4	Mechanical parts..........................................................217
	13.4.1	Steering rods replacement...............................................217
	13.4.2	Steering wheel removal..................................................222
	13.4.3	Steering pillar removal.................................................223
	13.4.4	Removal of the wheel hubs, bearings, oil seals..........................224
	13.4.5	Installation of the wheel hubs, bearings, oil seals.....................225
	13.4.6	Steering swivel pin replacement (lever mechanism).......................233
	13.4.7	Removal of the front axle...............................................236
14	Cooling.........................................................................237
	14.1	Description of basic elements.............................................238
	14.2	Hydraulic parts...........................................................241
	14.2.1	Cooling hydraulic motor replacement.....................................242
	14.3	Electrical installation...................................................244
	14.3.1	Replacement of the electromagnet coil of the cooling hydraulic motor....244
	14.4	Mechanical parts..........................................................245
	14.4.1	Replacement of the cooling fan, cooling fan spacer......................245
15	Engine..........................................................................249
	15.1	Description of basic elements.............................................252
	15.2	Hydraulic parts...........................................................255
	15.2.1	Steering pump replacement...............................................255
	15.2.2	Compressor replacement..................................................258
	15.3	Electrical installation...................................................259
	15.3.1	Batteries...............................................................259
	15.3.2	Alternator replacement..................................................260
	15.3.3	Starter replacement.....................................................260
	15.4	Mechanical parts..........................................................260
16	Optional equipment..............................................................261
	16.1	Thermal insulation installation...........................................263
	16.2	Additional load installation..............................................265
17	General procedures..............................................................269
	17.1	Hydraulic parts – not included............................................270
	17.2	Electrical installation...................................................270
	17.2.1	Check of the travel pump magnetic coil..................................270
	17.2.2	Preparation for welding works...........................................272
	17.2.3	Starting the battery by means of another battery (jumping)..............273
	17.2.4	Charging the battery with a charger.....................................273
	17.2.5	Long-term storage.......................................................273
	17.2.6	Battery replacement.....................................................274
	17.2.7	Lamp replacement........................................................275
	17.2.7.1	Replacement of the front lamps........................................275
	17.2.7.2	Replacement of the rear lamps.........................................280
	17.3	Mechanical parts – not included...........................................280
	17.4	Calibration and setting...................................................280
	17.4.1	Pump current calibration................................................280
18	Troubleshooting.................................................................281
	18.1	SW error diagnostics......................................................282
	18.1.1	Error messages..........................................................282
	18.1.3	Inspection of the travel controller.....................................286
	18.2	Pressure check............................................................287
	18.2.1	Pressure check and adjustment...........................................287
	18.2.2	Adjustment of the steering pressure.....................................289
	18.2.4	Check of the travel pump................................................289
	18.2.4.1	Supply pressure check.................................................289
	18.2.4.2	Check of the travel pressure..........................................289
	18.2.7	Adjustment of the travel pump zero position.............................289
	18.2.7.1	Check of the travel pump magnetic coil................................289
	18.2.8	Check of the travel pump servo block – not included.....................290
	18.2.10	Introduction...........................................................290
	18.2.11	Check of the brake valve magnetic coils................................291
	18.2.12	Check of the quantity divider – not included...........................292
	18.2.14	Travel controller......................................................292
	18.2.14.1	Replacement of the travel controller.................................292
	18.2.14.2	Inspection and replacement of the travel lever switch...............292
	18.2.15	Replacement of the electronics.........................................293
	18.2.16.2	Travel pressure check................................................294
	18.2.16.1	Požadovaný materiál..................................................294
	18.2.16.2	Travel pressure check................................................294
19	Appendices......................................................................295
	19.1	Hydraulics................................................................296
	19.1.1	Adjustment of the travel pump zero position.............................296
	19.1.1.1	Check of the travel pump magnetic coil...............................296
	19.2	Wiring diagram............................................................298
	19.3	Hydraulic system diagram..................................................304
	19.4	Air distribution line.....................................................306
	19.5	Harnesses.................................................................308
	19.6	Check of the screw connections for tightening.............................324
	19.7	List of spare parts specified in the publication..........................327