Ammann ARX 12 ARX 16 ARX 20 Tandem Roller Workshop Manual - PDF

Ammann ARX 12 ARX 16 ARX 20 Tandem Roller Yanmar 3TNV76 EU Stage V / U.S. EPA Tier 4i Workshop Manual SN 3001672 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARX 12 ARX 16 ARX 20 Tandem Roller Yanmar 3TNV76 EU Stage V / U.S. EPA Tier 4i Workshop Manual SN 3001672 – PDF DOWNLOAD

Language : English
Pages : 448
Downloadable : Yes
File Type : PDF

ARX 12 YA St V / T4i Product Identification Number 3001672
ARX 16 YA St V / T4i Product Identification Number 3001669
ARX 20 YA St V / T4i Product Identification Number 3003147

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann ARX 12 ARX 16 ARX 20 Tandem Roller Yanmar 3TNV76 EU Stage V / U.S. EPA Tier 4i Workshop Manual SN 3001672 – PDF DOWNLOAD

1 General 13
1 1 About this workshop manual 14
1 1 1 Target audience 14
1 1 2 Purpose 14
1 1 3 Scope of this workshop manual 14
1 1 4 Completeness of the Workshop Manual 14
1 1 5 Technical changes 14
1 1 6 Copyrights 14
1 1 7 Spare parts 15
1 2 Structure of the Workshop Manual 16
1 2 1 Orientation on the roller 16
1 2 2 Warnings 17
2 Product description 19
2 1 Identification of the roller 20
2 1 1 ARX 1 / ARX 2 / ARX 4 machine types 20
2 2 Product data 22
2 2 1 ARX 1 dimensions 22
2 2 2 ARX 2 dimensions 23
2 2 3 ARX 4 dimensions 24
2 2 4 ARX 1 specifications 25
2 2 5 ARX 2 specifications 25
2 2 6 ARX 4 specifications 26
2 3 Roller designation 28
2 3 1 Machine rating plate 28
2 3 2 Location of machine rating plate 29
2 3 3 Location of machine chassis number 29
6 ARX 1 / ARX 2 / ARX 4
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2 3 4 Location of Yanmar engine rating plate 30
2 3 5 Location of engine number 30
2 4 Disclaimer 30
2 4 1 Warranty 31
3 Safety information 33
3 1 General working safety 34
3 2 Roller operation 34
3 2 1 Shear points 35
3 3 Rollover bar (ROPS) 36
3 4 Noise levels 37
3 5 Safety markings on the machine 38
3 5 1 Warning stickers 38
3 5 2 Notice stickers 41
4 Structure and function 43
4 1 ARX 1 component overview 44
4 2 ARX 2 component overview 46
4 3 ARX 4 component overview 49
5 Operating and display elements 53
5 1 Instrument panel 54
5 1 1 Switch functions ARX 1 / ARX 2 54
5 2 Instrument panel 55
5 2 1 Switch functions ARX 4 55
5 2 2 Control lamps 56
5 2 3 Control lamp functions 57
5 3 Display upon start-up 60
6 Hydraulic System 61
6 1 Overview of the hydraulic system 62
6 1 1 Hydraulic hose service life and storage 63
6 2 Overview of the hydraulic hoses in the ARX 1 unit 63
6 3 Overview of the hydraulic hoses in the ARX 2 unit 64
6 4 Overview of the hydraulic hoses in the ARX 4 unit 65
6 5 Checking and adjusting pressures on ARX 1 66
6 5 1 Vibro switch valve 67
6 5 2 Setting steering pressure 67
6 5 3 Steering selection valve 68
6 6 Checking and adjusting pressures on ARX 2 69
6 6 1 Vibro switch valve 70
6 6 2 Setting steering pressure 70
6 6 3 Steering selection valve 70
6 7 Checking and adjusting pressures on ARX 4 71
6 7 1 Vibro switch valve 72
6 7 2 Setting steering pressure 72
6 7 3 Steering selection valve 72
6 8 Max Vibro switch valve pressure 73
6 9 Checking the ARX 1 drive pump 73
6 9 1 Checking supply pressure 73
6 9 2 Checking drive pressure 74
6 10 Checking the ARX 2 drive pump 76
6 10 1 Checking supply pressure 76
6 10 2 Checking drive pressure 77
6 11 Checking the ARX 4 drive pump 78
6 11 1 Checking supply pressure 78
6 11 2 Checking drive pressure 79
6 12 Setting the drive pump to the neutral position 81
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6 12 1 Checking the drive pump’s solenoid 82
6 13 Checking the drive pump servo-block 84
6 14 Edge cutter valve 90
6 15 Hydraulics diagram, ARX 1 93
6 15 1 Key for ARX 1 hydraulics diagram 94
6 16 Hydraulics diagram, ARX 1 K 95
6 16 1 Key for ARX 1K hydraulics diagram 96
6 17 Hydraulic diagram for ARX 1 edge cutter 97
6 17 1 Key for ARX 1 edge cutter hydraulic diagram 98
6 18 Hydraulics diagram, ARX 2 99
6 18 1 Key for ARX 2 hydraulics diagram 100
6 19 Hydraulics diagram, ARX 2 K 101
6 19 1 Key for ARX 2 K hydraulics diagram 102
6 20 Hydraulic diagram for ARX 2 edge cutter 103
6 20 1 Key for ARX 2 edge cutter hydraulic diagram 104
6 21 Hydraulics diagram, ARX 4 105
6 21 1 Key for ARX 4 hydraulics diagram 106
6 22 Hydraulics diagram, ARX 4 K 107
6 22 1 Key for ARX 4 K hydraulics diagram 108
6 23 Hydraulic diagram for ARX 4 edge cutter 109
6 23 1 Key for ARX 4 edge cutter hydraulic diagram 110
7 Electrical system 111
7 1 Steering column 112
7 2 Steering column pinout 113
7 3 Engine electrical system / Fuses 113
7 3 1 ARX 1 Engine compartment relay 114
7 3 2 Fuses in ARX 1 engine compartment 114
7 3 3 Relays and fuses in ARX 2 engine compartment 116
7 3 4 Relays and fuses in ARX 4 engine compartment 117
7 3 5 Steering column fuses 117
7 4 Instrument panel 119
7 5 Display unit N2 120
7 6 Operating lever console 121
7 7 Other components 122
7 7 1 Machine controller N1 122
7 7 2 Connector X50 122
7 8 Wiring diagram 123
7 8 1 Explanations 123
7 9 Wiring diagram 1 / ARX 1 124
7 10 Wiring diagram 2 / ARX 1 125
7 11 Wiring diagram 1 / ARX 2 126
7 12 Wiring diagram 2 / ARX 2 127
7 13 Wiring diagram 1 / ARX 4 128
7 14 Wiring diagram 2 / ARX 4 129
7 14 1 Key for ARX 1 / ARX 2 / ARX 4 wiring diagrams 130
7 15 Pump current calibration 133
7 15 1 material required 134
7 15 2 Calibration 134
7 16 Checking drive pressure 136
7 16 1 material required 136
7 16 2 Checking drive pressure 137
7 17 Switching between the warning buzzer and the brake lights 138
7 17 1 material required 138
7 17 2 Activating and deactivating the brake lights 138
8 Diagnosis 141
8 1 Introduction 142
8 ARX 1 / ARX 2 / ARX 4
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8 2 Software and hardware required 142
8 2 1 Notebook 142
8 2 2 Adapter cable 143
8 2 3 CAN bus USB adapter 143
8 2 4 BODAS service software 143
8 3 Connection to the machine 144
8 4 Configuring BODAS Service 145
8 4 1 Application Options 145
8 4 2 Interface Configuration 145
8 5 Connecting 146
8 6 Basic information 147
8 7 Process data 148
8 8 Error memory 150
8 9 Editable parameters 151
8 9 1 Calibration 151
8 9 2 Drive 152
8 9 3 Vibration 153
8 9 4 Temperature 153
8 9 5 Load limit controller 153
8 9 6 Brake light 154
8 10 Error codes 155
8 11 Diagnosis troubleshooting 158
8 12 Check operating lever 158
8 12 1 Introduction 158
8 12 2 Checking 159
9 Troubleshooting 161
9 1 Introduction 162
9 2 Engine doesn’t start 163
9 3 Machine does not drive 164
9 4 Machine drives too slowly 166
9 5 Sprinkler does not work 168
9 5 1 K machines 170
9 6 Display unit 171
9 7 Other errors 174
9 8 Checking the brake valve solenoid 176
9 9 Checking the ARX 1 flow divider 177
9 10 Checking the ARX 2 flow divider 178
9 11 Checking the ARX 4 flow divider 180
9 12 ARX 1 / ARX 2 Vibro switch valve 182
9 12 1 Pressure regulating valve 182
9 12 2 Magnetic coil 186
9 13 ARX 4 Vibro switch valve 187
9 13 1 Pressure regulating valves 188
9 13 2 Magnetic coils 191
9 14 Operating lever 193
9 14 1 Replacing the operating lever 193
9 14 2 Checking and replacing the switches 195
9 15 Replacing the electronics 196
10 Maintenance 201
10 1 General safety information 202
10 1 1 Battery safety instructions 204
10 2 General information about maintenance 204
10 3 Maintenance 205
10 3 1 Maintenance plan 205
10 3 2 Yanmar engine service 208
10 4 Maintenance check sheet 209
10 5 ARX 1 towing 210
10 6 ARX 2 / ARX 4 towing 210
10 6 1 Releasing the brakes on an ARX 2 unit 211
10 6 2 Releasing the brakes on an ARX 4 unit 213
10 7 Opening the hood 214
10 8 Diagram of ARX 1 engine compartment 216
10 9 Diagram of ARX 2 engine compartment 217
10 10 Diagram of ARX 4 engine compartment 218
10 11 Fuel (diesel) 219
10 11 1 Checking fuel level 219
10 11 2 Refueling 219
10 11 3 Draining fuel 220
10 11 4 Cleaning the fuel tank 220
10 11 5 ARX 1 fuel filter element 220
10 11 6 ARX 2 / ARX 4 fuel filter element 221
10 11 7 Water separator for ARX 1 filter element 221
10 11 8 Water separator for ARX 2 / ARX 4 filter element 222
10 12 Engine oil 223
10 12 1 Checking the engine oil level 223
10 12 2 Topping up the engine oil 224
10 12 3 Draining engine oil 225
10 12 4 Replace the engine oil filter 226
10 13 Hydraulic oil 226
10 13 1 Checking the hydraulic oil level 226
10 13 2 Refilling the hydraulic fluid in ARX 1 / ARX 2 units 226
10 13 3 Refilling the hydraulic fluid in ARX 4 units 227
10 13 4 Draining the hydraulic oil 227
10 13 5 Cleaning the hydraulic oil cooler 228
10 13 6 Replacing the hydraulic oil filter 229
10 13 7 Hydraulic oil replacement 230
10 13 8 Replacing the ventilation filter 231
10 14 Emptying the water tank 232
10 14 1 Cleaning accessories 232
10 14 2 Emptying the water tank 232
10 15 Coolant 233
10 15 1 Checking coolant level 233
10 15 2 Topping up coolant 234
10 15 3 Cleaning the radiator 234
10 16 Functional check 235
10 16 1 Sprinkler system 235
10 16 2 Sprinkling with shut-off valve 235
10 16 3 Scrapers 236
10 16 4 Tire pressure 236
10 16 5 Air-intake filter 237
10 16 6 Seat contact and emergency stop 239
10 16 7 Brakes (brake test) 240
10 16 8 Replacing the pendulum support joint head in ARX 1 / ARX 2 units241
10 16 9 Replacing the pendulum support joint head in ARX 4 units 242
10 16 10 Replacing the pendulum joint bearing 242
10 17 Lubricating steering cylinder, bearing 242
10 18 Lubricant table 244
10 19 Consumables 244
10 20 Tightening torques 245
10 20 1 Cementing hydraulic threaded joints 249
10 21 Conversion table for bar à psi 250
10 22 Cleaning the roller 251
11 Repair 253
10 ARX 1 / ARX 2 / ARX 4
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11 1 Preparation for welding work 254
11 2 Battery 254
11 2 1 Replacing the battery 254
11 2 2 Starting with another battery (jumpering) 255
11 2 3 Charging the battery using a battery charger 256
11 2 4 Long-term storage 256
11 3 Replacing bulbs 257
11 3 1 Replacing bulbs at the front 257
11 3 2 Replacing bulbs at the rear 258
11 3 3 Replacing the revolving warning light’s bulb 259
11 4 Gas strut 259
11 4 1 Replacing gas struts 260
11 5 Removing / replacing the hood 261
11 5 1 Replacing the hinges 262
11 6 Removing the driver’s position 262
11 7 Remove water tank 266
11 8 Adjusting engine speed and frequency 269
11 8 1 ARX 1 / ARX 2 269
11 8 2 ARX 4 271
11 9 Roller drum rubber elements 272
11 10 Changing the bearing for the ARX 1 Vibro unit 273
11 10 1 Removing the roller drum 273
11 10 2 Dismantling the roller drum 275
11 10 3 Assembling the roller drum 282
11 11 Changing the bearing for the ARX 2 Vibro unit 291
11 11 1 Removing the roller drum 291
11 11 2 Dismantling the roller drum 296
11 11 3 Assembling the roller drum 304
11 12 Changing the bearing for the ARX 4 Vibro unit 322
11 12 1 Removing the roller drum 322
11 12 2 Dismantling the roller drum 328
11 12 3 Assembling the Vibro shaft 338
11 12 4 Disassembling the Vibro shaft: 344
11 12 5 Assembling the roller drum 345
11 12 6 Roller drum ballast 363
11 13 Replacing the drive motor in ARX 1 units 365
11 14 Replacing the drive motor in ARX 2 units 368
11 15 Replacing the drive motor in ARX 4 units 375
11 16 Replacing the drive motor on the pneumatic wheel axle
in ARX 2 units 384
11 17 Replacing the drive motor on the pneumatic wheel axle
in ARX 4 units 389
11 18 Pendulum support 392
11 18 1 Replacing the joint head 392
11 19 Pendulum joint 401
11 19 1 Replacing the bearing 401
11 20 Tools 408
11 20 1 Special tool for ARX 1 roller drum 409
11 20 2 Special tool for ARX 2 roller drum 410
11 20 3 Special tool for lifting the roller drum ballast in ARX 4 units 412
11 20 4 Special tool for ARX 4 roller drum 413
11 20 5 Special tool for measuring speed and frequency 418
11 20 6 Special tool for checking solenoids 418
11 21 Plugs and stoppers for ARX 1 419
11 21 1 ARX 1 Vibromotor 419
11 21 2 ARX 1 drive motor 419
11 21 3 Drive pressure drive pump test, ARX 1 419
11 21 4 ARX 1 supply pressure drive pump 420
11 22 Plugs and stoppers for ARX 2 420
11 22 1 ARX 2 Vibromotor 420
11 22 2 ARX 2 drive motor 420
11 22 3 Drive pressure drive pump test, ARX 2 421
11 22 4 ARX 2 supply pressure drive pump test 421
11 23 Plugs and stoppers for ARX 4 421
11 23 1 ARX 4 Vibromotor 421
11 23 2 ARX 4 drive motor 422
11 23 3 Drive pressure drive pump test, ARX 4 422
11 23 4 ARX 4 supply pressure drive pump test 422
12 Storage 423
12 1 Storage 424
12 1 1 Short-term storage 424
12 1 2 Long-term storage 424
12 2 Winterization (risk of freezing) 424
12 2 1 Draining the water tank and sprinkler 425
12 2 2 Removing the water filter 425
13 Transport 427
13 1 Transport 428
13 1 1 ARX 1: Shipping weights and dimensions 428
13 1 2 ARX 2: Shipping weights and dimensions 428
13 1 3 ARX 4: Shipping weights and dimensions 428
13 1 4 Joint protection 429
13 1 5 Lifting from the ARX 1 / ARX 2 1-point lifting eye 430
13 1 6 Lifting from the ARX 2 / ARX 4 4-point lifting eyes 430
13 1 7 Securing the roller on the transporter 431
13 1 8 Replacing the lashing ring 432
13 1 9 ARX 1 center of gravity 433
13 1 10 ARX 2 center of gravity 433
13 1 11 ARX 4 center of gravity 433
13 2 FOPS structure 434
13 2 1 Installation instructions for FOPS option and FOPS retrofit kit 434
14 Disposal 439
14 1 Introduction 440
14 2 Removal and depressurization of the gas strut 440