Ammann ARX 23-2 ARX 26-2 Tandem Roller Workshop Manual - PDF

Ammann ARX 23-2 ARX 26-2 Tandem Roller Kubota D1803-CR-E5 EU Stage V, U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Ammann ARX 23-2 ARX 26-2 Tandem Roller Kubota D1803-CR-E5 EU Stage V, U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 326
Downloadable : Yes
File Type : PDF

ARX 23-2 KU St V / T4f Product Identification Number 3004560 –
ARX 26-2 KU St V / T4f Product Identification Number 3004562 –

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARX 23-2 ARX 26-2 Tandem Roller Kubota D1803-CR-E5 EU Stage V, U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 12

1 1 1Who is the workshop manual intended for 12

1 1 2Purpose 12

1 1 3Applicability of the workshop manual 12

1 1 4Validity of the workshop manual 12

2 Safety measures and instructions 13

2 1Safety rules 14

2 2Environmental and hygiene principles 17

2 3Fire prevention 18

2 4Claim conditions and disclaimer of liability 18

3 Specification manual 19

3 1Basic data 20

3 2Dimensioned drawing of the machine 22

3 3Technical data 24

4 Specification of operating fluids 27

4 1 1Engine oil 28

4 1 2Fuel 29

4 1 3Coolant 30

4 1 4Hydraulic oil 31

4 1 5Lubricating grease 31

4 1 6Emulsion 31

4 1 7Fillings 32

5 Frame 33

5 1Description of basic elements 35

5 4Mechanical parts 36

5 4 1Replacement of swinging support joint head 36

5 4 2Replacement of swinging joint bearing 37

5 4 3Lubrication of steering piston bearing 37

5 4 4Dashboard (screws) 38

5 4 5Gas pressure spring 38

5 4 6Disassembly/replacement of engine bonnet 39

5 4 7Swinging support 41

5 4 8Replacement of joint head 41

5 4 9Swinging joint 54

5 4 10Replacement of bearing 54

5 5Fuel tank 64

5 5 1Fuel level check 64

5 5 2Fuel replenishment 64

5 5 3Fuel drainage 65

5 5 4Cleaning the fuel tank 65

5 6Hydraulic tank 66

5 6 1Check of the hydraulic oil level 66

5 6 2Hydraulic oil replenishment 66

5 6 3Hydraulic oil drainage 67

5 6 4Hydraulic oil filter replacement 68

5 6 6Ventilation filter replacement 69

5 7Water tank 70

5 7 1Water tank removal 70

5 9Sprinkling 72

5 9 2Cleaning accessories 72

5 9 3Sprinkling device 72

5 9 4Sprinkling with shut-off valve 73

5 9 5Scraper 73

5 10Roll Over Protective Structure – ROPS 74

5 10 1ROPS tilting 74

5 10 2ROPS lifting 75

5 10 3Lowering of the ROPS protection frame with a plastic canopy 76

5 10 4Raising of the ROPS protection frame with a plastic canopy 79

6 Cab and platform 83

6 1Description of basic elements 85

6 3Electrical installation 86

6 3 1Steering column 86

6 3 2Output layout on the steering pillar 86

6 3 3Relays and fuses in the engine compartment 87

6 3 4Dashboard 87

6 3 5Multifunctional display (A4) 88

6 3 6Control lever panel 89

6 3 7Other components 89

6 3 7 1Control unit of the machine A3 89

6 4Mechanical parts 90

6 4 1Setting of the control force of the travel control 90

7 Front drum 91

7 1Description of basic elements 92

7 2Hydraulic parts 93

7 2 1Overview of hydraulic hoses 93

7 4Mechanical parts 94

7 4 1Replacement of vibration unit bearing 94

7 4 1 1Drum removal 94

7 4 1 2Drum disassembly 99

7 4 1 3Drum assembly 106

8 Rear drum 125

8 1Description of basic elements 126

8 3Hydraulic parts 127

8 3 1Overview of hydraulic hoses 127

8 4Mechanical parts 128

8 4 1Replacement of vibration unit bearings 128

8 4 1 1Drum removal 128

8 4 1 2Drum disassembly 133

8 4 1 3Drum assembly 141

9 Front axle (not part of machine equipment) 159

10 Rear axle 161

10 1Description of basic elements 162

10 4Mechanical parts 163

10 4 1Replacement of travel motor at the pneumatic axle 163

11 Travel 169

11 1Description of basic elements 170

11 2Hydraulic parts 171

11 2 1Brake test 171

11 2 1 1Check of the parking brake 171

11 2 1 2Check of the emergency brake 172

11 2 1 3Check of the service brake 173

11 2 2Change of the position of the hydraulic oil temperature sensor 174

12 Vibration 179

12 1Description of basic elements 180

13 Steering 181

13 1Description of basic elements 182

14 Cooling 183

14 1Description of basic elements 184

14 2Hydraulic parts 185

14 2 1Hydraulic oil cooler cleaning 185

14 4Mechanical parts 186

14 4 1Coolant and check of coolant level 186

14 4 1 1Coolant level check 186

14 4 1 2Coolant replenishment 187

14 4 1 3Cooler cleaning 187

15 Engine 189

15 1Description of basic elements 190

15 1 1Overview of engine compartment 190

15 1 2Kubota engine servicing 191

15 3Electrical installation 192

15 3 1Steering pillar fuses 192

15 4Mechanical parts 193

15 4 1Fuel filter element 193

15 4 2Water separator filter element 193

15 4 3Engine oil 194

15 4 3 1Check of engine oil level 194

15 4 3 2Engine oil replenishment 195

15 4 3 3Engine oil draining 196

15 4 3 4Engine oil filter replacement 197

15 4 4Inlet air filter 199

15 4 5Principles of use of the machine with a diesel particulate filter (DPF) 201

15 4 5 1Diesel particulate filter (DPF) 201

15 4 5 2Diesel particulate filter (DPF) regeneration 202

15 4 5 2 1Passive regeneration 203

15 4 5 2 2Automatic active regeneration 203

15 4 5 2 2 1Suppression of DPF regeneration 204

15 4 5 2 3Active parking regeneration 205

15 4 5 3Diesel particulate filter (DPF) clogging 206

15 5Hydraulic oil temperature sensor replacement 207

16 Optional equipment 213

16 1List of optional equipment 214

17 General procedures 215

17 2Electrical installation 216

17 2 1Travel pump magnetic coil check 216

17 2 2Preparation for welding works 218

17 2 3Starting the battery by means of another battery (jumping) 218

17 2 4Charging the battery with a charger 219

17 2 5Long-term storage 219

17 2 6Battery replacement 220

17 2 7Lamp replacement 221

17 2 7 1Front lamp replacement 221

17 2 7 2Rear lamp replacement 222

17 4Calibration and setting (calibration mode) 223

17 4 1Calibration mode 224

17 4 2Calibration of the minimum current of travel coils 226

18 Troubleshooting 229

18 1SW error diagnostics 230

18 1 1Error codes 230

18 1 2Messages displayed on the display 236

18 2Pressure check 237

18 2 1Pressure check and adjustment 237

18 2 2Steering pressure setting 237

18 2 3Steering valve 237

18 2 4Maximum pressure of vibration control valve 238

18 2 5Travel pump check 238

18 2 5 1Supply pressure check 238

18 2 5 2Travel pressure check 239

18 2 7Travel pump zero position adjustment 241

18 2 7 1Travel pump magnetic coil check 242

18 2 8Travel pump servo block check 244

18 2 9Edge cutter valve 250

18 2 10Introduction 254

18 2 11Brake valve magnetic coil check 255

18 2 12Quantity divider check 256

18 2 13Vibration control valve 258

18 2 13 1Pressure valve 258

18 2 13 2Magnetic coil 262

18 2 14Travel controller 263

18 2 14 1Replacement of the travel controller 263

18 2 14 2Switch check and replacement 265

18 2 15Electronics replacement 268

18 2 16Brake test 272

18 2 16 1Check of the parking brake 272

18 2 16 2Check of the emergency brake 272

18 2 16 3Check of the service brake 272

19 Annexes 273

19 1Hydraulic system 274

19 1 1Travel pump zero position adjustment 274

19 1 1 1Travel pump magnetic coil check 275

19 2Wiring diagram 278

19 3Electric installations cable harnesses 284

19 3Hydraulic system diagram ARX 23-2, ARX26-2 314

19 6Workshop jigs 318

19 6 1Tools 318

19 6 2Special tools for the drum 318

19 6 4Special tool for measuring the speed and frequency 321

19 6 5Special tool for magnetic coil check 321

19 7Miscellaneous 321