Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Operating Manual - PDF

AMMANN ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA US EPA TIER 4I Operating Manual – PDF DOWNLOAD

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AMMANN ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA US EPA TIER 4I Operating Manual – PDF DOWNLOAD

ARX 36-2 KU St IIIA / T4i Product Identification Number 3000000
ARX 40-2 KU St IIIA / T4i Product Identification Number 3001683
ARX 45-2 KU St IIIA / T4i Product Identification Number 3001685

Language : English
Pages :194
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

AMMANN ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA US EPA TIER 4I Operating Manual – PDF DOWNLOAD

Contents.................................................................................. 10
1	SPECIFICATION MANUAL.................................................................... 15
	1.1	Basic data........................................................................ 16
	1.2	Dimensional drawing of the machine................................................ 18
	1.3	Technical data.................................................................... 20
2	OPERATING MANUAL........................................................................ 25
	2.1	Main safety precautions........................................................... 27
		2.1.1	Safety precautions during operation of the machine.......................... 27
		2.1.1.1	Before compacting works are started....................................... 27
		2.1.1.2	Work in the dangerous area................................................ 27
		2.1.1.3	Ensurance of safety measures by the provider.............................. 28
		2.1.1.4	Protective frame ROPS..................................................... 28
		2.1.2	Requirements for the qualification of machine operators..................... 29
		2.1.3	Driver's obligations........................................................ 30
		2.1.4	Forbidden activities – safety and guarantee................................. 31
		2.1.5	Safety notices and signs applied on the machine ............................ 33
		2.1.6	Manual signals.............................................................. 37
	2.2	Environmental and hygiene principles.............................................. 40
		2.2.1	Hygiene principles ......................................................... 40
		2.2.2	Environmental principles.................................................... 40
	2.3	Preservation and storage.......................................................... 41
		2.3.1	Short-term preservation and storage for 1–2 months.......................... 41
		2.3.2	Preservation and storage of the machine for a period over 2 months.......... 41
		2.3.3	Machine depreservation...................................................... 43
	2.4	Machine disposal after its service life........................................... 45
	2.5	Machine description............................................................... 46
	2.6	Controls and checking instruments................................................. 48
		2.6.1	Dashboard and control panels ............................................... 49
	2.7	Machine operation and use......................................................... 66
		2.7.1	Starting the engine......................................................... 67
		2.7.2	Drive and reverse drive..................................................... 71
		2.7.3	Stopping the machine and turning off the engine ............................ 79
		2.7.4	Machine emergency stop ..................................................... 79
		2.7.5	Machine parking............................................................. 81
		2.7.6	Panic response.............................................................. 81
		2.7.7	Sprinkling.................................................................. 83
		2.7.8	ACE Force (optional equipment).............................................. 83
		2.7.9	Infrathermometer (optional)................................................. 84
		2.7.10	ROPS lifting and lowering.................................................. 90
		2.7.11	Telematics readiness....................................................... 93
		2.7.12	Edge cutter (optional equipment)........................................... 94
		2.7.13	Calibration mode........................................................... 96
	2.8	Machine transport................................................................. 99
		2.8.1	Loading the machine ........................................................100
		2.8.1.1	Loading the machine using a ramp..........................................100
		2.8.1.2	Loading the machine using a crane.........................................101
	2.9	Special conditions to use the machine.............................................102
		2.9.1	Towing the machine..........................................................102
		2.9.2	Drum offset ................................................................104
		2.9.3	Machine operation during initial run period.................................105
		2.9.4	Machine operation at low temperatures.......................................105
		2.9.5	Machine operation at higher temperatures and humidity ......................105
		2.9.6	Machine operation at higher altitudes ......................................105
		2.9.7	Machine operation in dusty environment......................................106
		2.9.8	Driving with vibration on compacted and hard materials .....................106
3	MAINTENANCE MANUAL......................................................................107
	3.1	Safety and other measures during maintenance of the machine.......................109
		3.1.1	Safety during machine maintenance...........................................109
		3.1.2	Fire protection when operating fluids are changed...........................109
		3.1.3	Environmental and hygiene principles........................................110
	3.2	Specification of operating fluids.................................................111
		3.2.1	Engine oil .................................................................111
		3.2.2	Fuel........................................................................112
		3.2.3	Coolant.....................................................................113
		3.2.4	Hydraulic oil...............................................................114
		3.2.5	Lubricating grease..........................................................114
		3.2.6	Emulsion ...................................................................114
	3.3	Fluids............................................................................115
	3.4	Lubrication and maintenance chart.................................................116
	3.5	Lubrication and service plan......................................................118
	3.6	Lubrication and maintenance operations............................................119
		Every 20 hours of operation (daily)...............................................120
			3.6.1	Fuel check..............................................................120
			3.6.2	Checking the oil in the engine..........................................121
			3.6.3	Engine coolant check....................................................122
			3.6.4	Checking the oil in the hydraulic tank..................................123
			3.6.5	Cleaning the hydraulic oil cooler.......................................124
			3.6.6	Air filter check........................................................125
			3.6.7	Check of the sprinkling emulsion level..................................126
			3.6.8	Sprinkling tank refilling...............................................127
			3.6.9	Scraper adjustment......................................................127
			3.6.10	Check of warning and checking devices..................................128
			3.6.11	Engine tightness check.................................................130
			3.6.12	Checking the fan and engine belt for condition.........................131
			3.6.13	Brake test.............................................................132
			3.6.13.1	Check of the parking brake...........................................132
			3.6.13.2	Check of the emergency brake.........................................133
			3.6.13.3	Check of the service brake...........................................134
			3.6.14	Check of the tightness of the fuel and hydraulic system................135
		Every 50 hours of operation.......................................................136
			3.6.15	Check of hoses and clips...............................................136
			3.6.16	Battery check..........................................................137
		Every 100 hours of operation (weekly).............................................138
			3.6.17	Air filter cleaning....................................................138
			3.6.18	Cleaning the water separator on the fuel filter........................139
			3.6.19	Machinze lubrication...................................................140
			3.6.20	Tyre pressure check....................................................141
		Every 250 hours of operation (every 3 months).....................................142
			3.6.21	Fuel filter replacement ...............................................142
			3.6.22	Engine oil change .....................................................143
			3.6.23	Checking the hoses of the engine cooler for wear and mounting .........145
			3.6.24	Checking the mounting of hoses and clips ..............................145
			3.6.25	Sprinkling filter cleaning.............................................146
			3.6.26	Checking the intake piping of the engine ..............................147
		Every 500 hours of operation (every 6 months) but at least once a year............148
			3.6.27	Fuel tank cleaning ....................................................148
			3.6.28	Electrical installation check .........................................148
			3.6.29	Replacement of the fuel separator filter cartridge ....................149
			3.6.30	Valve clearance check and adjustment ..................................149
			3.6.31	Engine cooler cleaning ................................................150
			3.6.32	Check of rubber-metal elements of the engine cooler ...................150
		Every 1000 hours of operation (yearly)............................................151
			3.6.33	Hydraulic oil and filter change........................................151
			3.6.34	Air filter cartridges replacement .....................................153
			3.6.35	Damping system check ..................................................155
			3.6.36	Swinging support check ................................................155
			3.6.37	Articulation joint check ..............................................156
		Every 2000 hours of operation (every 2 years) ....................................157
			3.6.38	Engine belt replacement ...............................................157
			3.6.39	Engine coolant change .................................................157
			3.6.40	Replacement of hoses of the cooling system ............................159
			3.6.41	Replacement of rubber-metal elements of the engine cooler .............159
			3.6.42	Replacement of hoses of the fuel system ...............................160
			3.6.43	Replacement of suction hoses ..........................................160
		Maintenance as required...........................................................161
			3.6.44	Gas strut replacement..................................................161
			3.6.45	Cleaning the water separator...........................................162
			3.6.46	Cleaning the water tank................................................162
			3.6.47	Cleaning the machine...................................................163
			3.6.48	Draining water from the sprinkling circuit before the winter season....164
			3.6.49	Fuel system venting....................................................164
			3.6.50	Charging of the battery................................................166
			3.6.51	Checking the screw connections for tightening..........................167
	3.7	Troubleshooting...................................................................169
		3.7.1	List of error codes displayed on the display................................170
	3.8	Appendices........................................................................178
		Wiring diagram....................................................................178
		Hydraulic diagram ARX 36-2, ARX 40-2, ARX 45-2....................................184
		Hydraulic diagram ARX 40-2C, ARX 45-2C............................................186
		Hydraulic diagram – Edge cutter...................................................188
		Table of spare parts for regular maintenance......................................190
		Content of the filter set after 250 hours (4-760243)..............................191
		Content of the filter set after 500 hours (4-760248)..............................191
		Content of the filter set after 1,000 hours (4-760252)............................191