Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Workshop Manual - PDF

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-T-E4B EU Stage IIIA / US EPA Tier 4i Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-T-E4B EU Stage IIIA / US EPA Tier 4i Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 326
Downloadable : Yes
File Type : PDF

ARX 36-2 KU St IIIA / T4i From Serial No. 5952001
ARX 40-2 KU St IIIA / T4i From Serial No. 5962001
ARX 45-2 KU St IIIA / T4i From Serial No. 5972001

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TABLE OF CONTENTS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-T-E4B EU Stage IIIA / US EPA Tier 4i Workshop Manual – PDF DOWNLOAD

1 Introduction 9

1 1About this workshop manual 12

1 1 1Who is the workshop manual intended for 12

1 1 2Purpose 12

1 1 3Applicability of the workshop manual 12

1 1 4Validity of the workshop manual 12

2 Safety measures and instructions 13

2 1Safety rules 14

2 2Environmental and hygiene principles 17

2 3Fire prevention 18

2 4Claim conditions and disclaimer of liability 18

3 Specification manual 19

3 1Basic data 20

3 2Dimensioned drawing of the machine 22

3 3Technical data 24

4 Specification of operating fluids 27

4 1 1Engine oil 28

4 1 2Fuel 29

4 1 3Coolant 30

4 1 4Hydraulic oil 31

4 1 5Lubricating grease 31

4 1 6Emulsion 31

4 1 7Fillings 32

5 Frame 33

5 1Description of basic elements 35

5 4Mechanical parts 36

5 4 1Replacement of swinging support joint head 36

5 4 2Replacement of swinging joint bearing 37

5 4 3Lubrication of steering piston bearing 37

5 4 4Dashboard (screws) 38

5 4 5Gas pressure spring 38

5 4 6Disassembly/replacement of engine bonnet 39

5 4 7Swinging support 41

5 4 8Replacement of joint head 41

5 4 9Swinging joint 54

5 4 10Replacement of bearing 54

5 5Fuel tank 64

5 5 1Fuel level check 64

5 5 2Fuel replenishment 64

5 5 3Fuel drainage 65

5 5 4Cleaning the fuel tank 65

5 6Hydraulic tank 66

5 6 1Check of the hydraulic oil level 66

5 6 2Hydraulic oil replenishment 66

5 6 3Hydraulic oil drainage 67

5 6 4Hydraulic oil filter replacement 68

5 6 6Ventilation filter replacement 69

5 7Water tank 70

5 7 1Water tank removal 70

5 9Sprinkling 72

5 9 2Cleaning accessories 72

5 9 3Sprinkling device 72

5 9 4Sprinkling with shut-off valve 73

5 9 5Scraper 73

5 10ROPS lifting and lowering 74

6 Cab and platform 77

6 1Description of basic elements 79

6 3Electrical installation 80

6 3 1Steering column 80

6 3 2Output layout on the steering pillar 80

6 3 3Relays and fuses in the engine compartment 81

6 3 4Dashboard 81

6 3 5Multifunctional display (A4) 82

6 3 6Control lever panel 83

6 3 7Other components 83

6 3 7 1Control unit of the machine A3 83

6 4Mechanical parts 84

6 4 1Setting of the control force of the travel control 84

7 Front drum 87

7 1Description of basic elements 88

7 2Hydraulic parts 89

7 2 1Overview of hydraulic hoses 89

7 3Mechanical parts 90

7 3 1Replacement of vibration unit bearings 90

7 3 1 1Drum removal 90

7 3 1 2Mounting of the vibrator shaft 108

7 3 1 3Removal of the vibrator shaft: 116

7 3 1 4Installation of the roller drum 116

7 3 1 5Roller drum ballast 136

8 Rear drum 139

8 1Description of basic elements 140

8 2Hydraulic parts 141

8 2 1Overview of hydraulic hoses 141

8 4Mechanical parts 142

8 4 1Replacement of vibration unit bearings 142

8 4 1 1Drum removal 142

8 4 1 2Drum disassembly 147

8 4 1 3Drum assembly 155

9 Front axle (not part of machine equipment) 173

10 Rear axle 175

10 1Description of basic elements 176

10 4Mechanical parts 177

10 4 1Replacement of travel motor at the pneumatic axle 177

11 Travel 183

11 1Description of basic elements 184

11 2Hydraulic parts 185

11 2 1Braking (brake test) 185

12 Vibration 187

12 1Description of basic elements 188

13 Steering 189

13 1Description of basic elements 190

14 Cooling 191

14 1Description of basic elements 192

14 2Hydraulic parts 193

14 2 1Hydraulic oil cooler cleaning 193

14 4Mechanical parts 194

14 4 1Coolant and check of coolant level 194

14 4 1 1Coolant level check 194

14 4 1 2Coolant replenishment 195

14 4 1 3Cooler cleaning 195

15 Engine 197

15 1Description of basic elements 198

15 1 1Overview of engine compartment 198

15 1 2Kubota engine servicing 199

15 3Electrical installation 200

15 3 1Steering pillar fuses 200

15 4Mechanical parts 201

15 4 1Fuel filter element 201

15 4 2Water separator filter element 201

15 4 3Engine oil 202

15 4 3 1Check of engine oil level 202

15 4 3 2Engine oil replenishment 203

15 4 3 3Engine oil draining 204

15 4 3 4Engine oil filter replacement 205

15 4 4Inlet air filter 207

16 Optional equipment 209

16 1List of optional equipment 210

17 General procedures 211

17 2Electrical installation 212

17 2 1Travel pump magnetic coil check 212

17 2 2Preparation for welding works 214

17 2 3Starting the battery by means of another battery (jumping) 215

17 2 4Charging the battery with a charger 216

17 2 5Long-term storage 216

17 2 6Battery replacement 217

17 2 7Lamp replacement 218

17 2 7 1Front lamp replacement 218

17 2 7 2Rear lamp replacement 219

17 4Calibration and setting 220

17 4 1Pump current calibration 220

17 4 1 1Required material 220

17 4 1 2Calibration 221

17 4 2Switching over between the warning buzzer and brake lights 223

17 4 2 1Required material 223

17 4 2 2Activation and deactivation of brake lights 224

18 Troubleshooting 225

18 1SW error diagnostics 226

18 1 1Error codes 227

18 1 3Travel controller check 233

18 1 3 1Introduction 233

18 1 3 2Test 234

18 2Pressure check 235

18 2 1Pressure check and adjustment 235

18 2 1 1Vibration control valve 235

18 2 2Steering pressure setting 236

18 2 3Steering valve 236

18 2 4Maximum pressure of vibration control valve 237

18 2 5Travel pump check 237

18 2 5 1Supply pressure check 237

18 2 5 2Travel pressure check 238

18 2 7Travel pump zero position adjustment 240

18 2 7 1Travel pump magnetic coil check 241

18 2 8Travel pump servo block check 243

18 2 9Edge cutter valve 249

18 2 10Introduction 253

18 2 11Brake valve magnetic coil check 254

18 2 12Quantity divider check 255

18 2 13Vibration control valve 258

18 2 13 1Pressure valve 258

18 2 13 2Magnetic coil 262

18 2 14Travel controller 263

18 2 14 1Travel controller replacement 263

18 2 14 2Switch check and replacement 265

18 2 14 3Check and replacement of the switch for a machine with a cutter 266

18 2 15Electronics replacement 269

18 2 16Travel pressure check 272

18 2 16 1Required material 272

18 2 16 2Travel pressure check 273

19 Annexes 275

19 1Hydraulic system 276

19 1 1Travel pump zero position adjustment 276

19 1 1 1Travel pump magnetic coil check 277

19 2Wiring diagram 280

19 3Electric installations cable harnesses 286

19 4Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2 312

19 5Hydraulic system diagram ARX 36-2C, ARX 45-2C 314

19 6Edge cutter hydraulic system diagram 316

19 7Workshop jigs 318

19 7 1Tools 318

19 7 2Special tools for the drum 318

19 7 3Special tool for measuring the speed and frequency 321

19 7 4Special tool for magnetic coil check 321

19 8Miscellaneous 321