Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Workshop Manual PDF

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-TE5B EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-TE5B EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 382
Downloadable : Yes
File Type : PDF

ARX 36-2 KU St V/ T4f Product Identification Number 3037441-

ARX 40-2 KU St V/ T4f Product Identification Number 3038818-

ARX 45-2 KU StV / T4f Product Identification Number 3037443-

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-TE5B EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 12

1 1 1Who is the workshop manual intended for 12

1 1 2Purpose 12

1 1 3Applicability of the workshop manual 12

1 1 4Validity of the workshop manual 12

2 Safety measures and instructions 13

2 1Safety rules 14

2 2Environmental and hygiene principles 17

2 3Fire prevention 18

2 4Claim conditions and disclaimer of liability 18

3 Specification manual 19

3 1Basic data 20

3 2Dimensioned drawing of the machine 22

3 3Technical data 24

4 Specification of operating fluids 27

4 1 1Engine oil 28

4 1 2Fuel 29

4 1 3Coolant 30

4 1 4Hydraulic oil 31

4 1 5Lubricating grease 31

4 1 6Emulsion 31

4 1 7Fillings 32

5 Frame 33

5 1Description of basic elements 35

5 4Mechanical parts 36

5 4 1Replacement of swinging support joint head 36

5 4 2Replacement of swinging joint bearing 37

5 4 3Lubrication of steering piston bearing 37

5 4 4Dashboard (screws) 38

5 4 5Gas pressure spring 38

5 4 6Disassembly/replacement of engine bonnet 39

5 4 7Swinging support 41

5 4 8Replacement of joint head 41

5 4 9Swinging joint 54

5 4 10Replacement of bearing 54

5 5Fuel tank 64

5 5 1Fuel level check 64

5 5 2Fuel replenishment 64

5 5 3Fuel drainage 65

5 5 4Cleaning the fuel tank 65

5 6Hydraulic tank 66

5 6 1Check of the hydraulic oil level 66

5 6 2Hydraulic oil replenishment 66

5 6 3Hydraulic oil drainage 67

5 6 4Hydraulic oil filter replacement 68

5 6 6Ventilation filter replacement 69

5 7Water tank 70

5 7 1Water tank removal 70

5 9Sprinkling 72

5 9 2Cleaning accessories 72

5 9 3Sprinkling device 72

5 9 4Sprinkling with shut-off valve 73

5 9 5Scraper 73

5 10ROPS lifting and lowering 74

5 10 1Raising and lowering of the ROPS with a plastic canopy 78

5 10 2Lowering and raising of the plastic canopy 84

6 Cab and platform 87

6 1Description of basic elements 89

6 3Electrical installation 90

6 3 1Steering column 90

6 3 2Output layout on the steering pillar 90

6 3 3Relays and fuses in the engine compartment 91

6 3 4Dashboard 91

6 3 5Multifunctional display (A4) 93

6 3 6Control lever panel 94

6 3 7Other components 94

6 3 7 1Control unit of the machine A3 94

6 4Mechanical parts 94

7 Front drum 95

7 1Description of basic elements 96

7 2Hydraulic parts 97

7 2 1Overview of hydraulic hoses 97

7 3Mechanical parts 98

7 3 1Replacement of vibration unit bearings 98

7 3 1 1Drum removal 98

7 3 1 2Mounting of the vibrator shaft 116

7 3 1 3Removal of the vibrator shaft: 124

7 3 1 4Installation of the roller drum 124

7 3 1 5Roller drum ballast 144

7 4Replacement rubber-metal elements from the drum 147

8 Rear drum 161

8 1Description of basic elements 162

8 2Hydraulic parts 163

8 2 1Overview of hydraulic hoses 163

8 4Mechanical parts 164

8 4 1Replacement of vibration unit bearings 164

8 4 1 1Drum removal 164

8 4 1 2Drum disassembly 169

8 4 1 3Drum assembly 176

8 5Replacement rubber-metal elements from the drum 194

9 Front axle (not part of machine equipment) 215

10 Rear axle 217

10 1Description of basic elements 218

10 4Mechanical parts 219

10 4 1Replacement of travel motor at the pneumatic axle 219

11 Travel 225

11 1Description of basic elements 226

11 2Hydraulic parts 227

11 2 1Brake test 227

11 2 1 1Check of the parking brake 227

11 2 1 2Check of the emergency brake 228

11 2 1 3Check of the service brake 229

12 Vibration 231

12 1Description of basic elements 232

13 Steering 233

13 1Description of basic elements 234

14 Cooling 235

14 1Description of basic elements 236

14 2Hydraulic parts 237

14 2 1Hydraulic oil cooler cleaning 237

14 4Mechanical parts 238

14 4 1Coolant and check of coolant level 238

14 4 1 1Coolant level check 238

14 4 1 2Coolant replenishment 239

14 4 1 3Cooler cleaning 239

15 Engine 241

15 1Description of basic elements 242

15 1 1Overview of engine compartment 242

15 1 2Kubota engine servicing 243

15 3Electrical installation 244

15 3 1Steering pillar fuses 244

15 4Mechanical parts 245

15 4 1Fuel filter element 245

15 4 2Water separator filter element 245

15 4 3Engine oil 246

15 4 3 1Check of engine oil level 246

15 4 3 2Engine oil replenishment 247

15 4 3 3Engine oil draining 248

15 4 3 4Engine oil filter replacement 249

15 4 4Inlet air filter 251

15 4 5Principles of use of the machine with a diesel particulate filter (DPF) 253

15 4 5 1Diesel particulate filter (DPF) 253

15 4 5 2Diesel particulate filter (DPF) regeneration 254

15 4 5 2 1Passive regeneration 255

15 4 5 2 2Automatic active regeneration 255

15 4 5 2 2 1Suppression of DPF regeneration 256

15 4 5 2 3Active parking regeneration 257

15 4 5 3Diesel particulate filter (DPF) clogging 258

15 5Hydraulic oil temperature sensor replacement 259

16 Optional equipment 265

16 1List of optional equipment 266

17 General procedures 267

17 2Electrical installation 268

17 2 1Travel pump magnetic coil check 268

17 2 2Preparation for welding works 270

17 2 3Starting the battery by means of another battery (jumping) 271

17 2 4Charging the battery with a charger 272

17 2 5Long-term storage 272

17 2 6Battery replacement 273

17 2 7Lamp replacement 274

17 2 7 1Front lamp replacement 274

17 2 7 2Rear lamp replacement 275

17 4Calibration and setting (calibration mode) 276

17 4 1Calibration mode 277

17 4 2Calibration of the minimum current of travel coils 279

18 Troubleshooting 283

18 1SW error diagnostics 284

18 1 1Error codes 284

18 1 2Messages displayed on the display 290

18 1 3Travel controller check 290

18 1 3 1Introduction 290

18 1 3 2Test 290

18 2Pressure check 291

18 2 1Pressure check and adjustment 291

18 2 1 1Vibration control valve 291

18 2 2Steering pressure setting 291

18 2 3Steering valve 291

18 2 4Maximum pressure of vibration control valve 292

18 2 5Travel pump check 292

18 2 5 1Supply pressure check 292

18 2 5 2Travel pressure check 293

18 2 7Travel pump zero position adjustment 295

18 2 7 1Travel pump magnetic coil check 296

18 2 8Travel pump servo block check 298

18 2 9Edge cutter valve 304

18 2 10Introduction 308

18 2 11Brake valve magnetic coil check 309

18 2 12Quantity divider check 310

18 2 13Vibration control valve 313

18 2 13 1Pressure valve 313

18 2 13 2Magnetic coil 317

18 2 14Travel controller 318

18 2 14 1Replacement of the travel controller 318

18 2 14 2Switch check and replacement 320

18 2 15Electronics replacement 323

18 2 16Brake test 327

18 2 16 1Check of the parking brake 327

18 2 16 2Check of the emergency brake 327

18 2 16 3Check of the service brake 327

19 Annexes 329

19 1Hydraulic system 330

19 1 1Travel pump zero position adjustment 330

19 1 1 1Travel pump magnetic coil check 331

19 2Wiring diagram 334

19 3Electric installations cable harnesses 340

19 4Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2 368

19 5Hydraulic system diagram ARX 36-2C, ARX 45-2C 370

19 7Workshop jigs 372