Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Workshop Manual - PDF DOWNLOAD

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 348
Downloadable : Yes
File Type : PDF

• ARX 36-2 KU StV / T4f Product Identification Number 3004563-
• ARX 40-2 KU StV / T4f Product Identification Number 3006302-
• ARX 45-2 KU St V/ T4f Product Identification Number 3004985-

IMAGES PREVIEW OF THE MANUAL:

  

TABLE OF CONTENTS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota D1803-CR-TE5 EU Stage V / U.S. EPA Tier 4f Workshop Manual – PDF DOWNLOAD

Contents 4

1 Introduction 9

1 1About this workshop manual 12

1 1 1Who is the workshop manual intended for 12

1 1 2Purpose 12

1 1 3Applicability of the workshop manual 12

1 1 4Validity of the workshop manual 12

2 Safety measures and instructions 13

2 1Safety rules 14

2 2Environmental and hygiene principles 17

2 3Fire prevention 18

2 4Claim conditions and disclaimer of liability 18

3 Specification manual 19

3 1Basic data 20

3 2Dimensioned drawing of the machine 22

3 3Technical data 24

4 Specification of operating fluids 27

4 1 1Engine oil 28

4 1 2Fuel 29

4 1 3Coolant 30

4 1 4Hydraulic oil 31

4 1 5Lubricating grease 31

4 1 6Emulsion 31

4 1 7Fillings 32

5 Frame 33

5 1Description of basic elements 35

5 4Mechanical parts 36

5 4 1Replacement of swinging support joint head 36

5 4 2Replacement of swinging joint bearing 37

5 4 3Lubrication of steering piston bearing 37

5 4 4Dashboard (screws) 38

5 4 5Gas pressure spring 38

5 4 6Disassembly/replacement of engine bonnet 39

5 4 7Swinging support 41

5 4 8Replacement of joint head 41

5 4 9Swinging joint 54

5 4 10Replacement of bearing 54

5 5Fuel tank 64

5 5 1Fuel level check 64

5 5 2Fuel replenishment 64

5 5 3Fuel drainage 65

5 5 4Cleaning the fuel tank 65

5 6Hydraulic tank 66

5 6 1Check of the hydraulic oil level 66

5 6 2Hydraulic oil replenishment 66

5 6 3Hydraulic oil drainage 67

5 6 4Hydraulic oil filter replacement 68

5 6 6Ventilation filter replacement 69

5 7Water tank 70

5 7 1Water tank removal 70

5 9Sprinkling 72

5 9 2Cleaning accessories 72

5 9 3Sprinkling device 72

5 9 4Sprinkling with shut-off valve 73

5 9 5Scraper 73

5 10ROPS lifting and lowering 74

5 10 1Raising and lowering of the ROPS with a plastic canopy 78

5 10 2Lowering and raising of the plastic canopy 84

6 Cab and platform 87

6 1Description of basic elements 89

6 3Electrical installation 90

6 3 1Steering column 90

6 3 2Output layout on the steering pillar 90

6 3 3Relays and fuses in the engine compartment 91

6 3 4Dashboard 91

6 3 5Multifunctional display (A4) 93

6 3 6Control lever panel 94

6 3 7Other components 94

6 3 7 1Control unit of the machine A3 94

6 4Mechanical parts 94

7 Front drum 95

7 1Description of basic elements 96

7 2Hydraulic parts 97

7 2 1Overview of hydraulic hoses 97

7 3Mechanical parts 98

7 3 1Replacement of vibration unit bearings 98

7 3 1 1Drum removal 98

7 3 1 2Mounting of the vibrator shaft 116

7 3 1 3Removal of the vibrator shaft: 124

7 3 1 4Installation of the roller drum 124

7 3 1 5Roller drum ballast 144

8 Rear drum 147

8 1Description of basic elements 148

8 2Hydraulic parts 149

8 2 1Overview of hydraulic hoses 149

8 4Mechanical parts 150

8 4 1Replacement of vibration unit bearings 150

8 4 1 1Drum removal 150

8 4 1 2Drum disassembly 155

8 4 1 3Drum assembly 162

9 Front axle (not part of machine equipment) 181

10 Rear axle 183

10 1Description of basic elements 184

10 4Mechanical parts 185

10 4 1Replacement of travel motor at the pneumatic axle 185

11 Travel 191

11 1Description of basic elements 192

11 2Hydraulic parts 193

11 2 1Brake test 193

11 2 1 1Check of the parking brake 193

11 2 1 2Check of the emergency brake 194

11 2 1 3Check of the service brake 195

12 Vibration 197

12 1Description of basic elements 198

13 Steering 199

13 1Description of basic elements 200

14 Cooling 201

14 1Description of basic elements 202

14 2Hydraulic parts 203

14 2 1Hydraulic oil cooler cleaning 203

14 4Mechanical parts 204

14 4 1Coolant and check of coolant level 204

14 4 1 1Coolant level check 204

14 4 1 2Coolant replenishment 205

14 4 1 3Cooler cleaning 205

15 Engine 207

15 1Description of basic elements 208

15 1 1Overview of engine compartment 208

15 1 2Kubota engine servicing 209

15 3Electrical installation 210

15 3 1Steering pillar fuses 210

15 4Mechanical parts 211

15 4 1Fuel filter element 211

15 4 2Water separator filter element 211

15 4 3Engine oil 212

15 4 3 1Check of engine oil level 212

15 4 3 2Engine oil replenishment 213

15 4 3 3Engine oil draining 214

15 4 3 4Engine oil filter replacement 215

15 4 4Inlet air filter 217

15 4 5Principles of use of the machine with a diesel particulate filter (DPF) 219

15 4 5 1Diesel particulate filter (DPF) 219

15 4 5 2Diesel particulate filter (DPF) regeneration 220

15 4 5 2 1Passive regeneration 221

15 4 5 2 2Automatic active regeneration 221

15 4 5 2 2 1Suppression of DPF regeneration 222

15 4 5 2 3Active parking regeneration 223

15 4 5 3Diesel particulate filter (DPF) clogging 224

15 5Hydraulic oil temperature sensor replacement 225

16 Optional equipment 231

16 1List of optional equipment 232

17 General procedures 233

17 2Electrical installation 234

17 2 1Travel pump magnetic coil check 234

17 2 2Preparation for welding works 236

17 2 3Starting the battery by means of another battery (jumping) 237

17 2 4Charging the battery with a charger 238

17 2 5Long-term storage 238

17 2 6Battery replacement 239

17 2 7Lamp replacement 240

17 2 7 1Front lamp replacement 240

17 2 7 2Rear lamp replacement 241

17 4Calibration and setting (calibration mode) 242

17 4 1Calibration mode 243

17 4 2Calibration of the minimum current of travel coils 245

18 Troubleshooting 249

18 1SW error diagnostics 250

18 1 1Error codes 250

18 1 2Messages displayed on the display 256

18 1 3Travel controller check 256

18 1 3 1Introduction 256

18 1 3 2Test 256

18 2Pressure check 257

18 2 1Pressure check and adjustment 257

18 2 1 1Vibration control valve 257

18 2 2Steering pressure setting 257

18 2 3Steering valve 257

18 2 4Maximum pressure of vibration control valve 258

18 2 5Travel pump check 258

18 2 5 1Supply pressure check 258

18 2 5 2Travel pressure check 259

18 2 7Travel pump zero position adjustment 261

18 2 7 1Travel pump magnetic coil check 262

18 2 8Travel pump servo block check 264

18 2 9Edge cutter valve 270

18 2 10Introduction 274

18 2 11Brake valve magnetic coil check 275

18 2 12Quantity divider check 276

18 2 13Vibration control valve 279

18 2 13 1Pressure valve 279

18 2 13 2Magnetic coil 283

18 2 14Travel controller 284

18 2 14 1Replacement of the travel controller 284

18 2 14 2Switch check and replacement 286

18 2 15Electronics replacement 289

18 2 16Brake test 293

18 2 16 1Check of the parking brake 293

18 2 16 2Check of the emergency brake 293

18 2 16 3Check of the service brake 293

19 Annexes 295

19 1Hydraulic system 296

19 1 1Travel pump zero position adjustment 296

19 1 1 1Travel pump magnetic coil check 297

19 2Wiring diagram 300

19 3Electric installations cable harnesses 307

19 4Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2 336

19 5Hydraulic system diagram ARX 36-2C, ARX 45-2C 338

19 7Workshop jigs 340

19 7 1Tools 340

19 7 2Special tools for the drum 340

19 7 3Special tool for measuring the speed and frequency 343

19 7 4Special tool for magnetic coil check 343

19 8Miscellaneous 343