Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Workshop Manual PDF

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD

ARX 36-2 KU St IIIA / T4i Product Identification Number 3000000
ARX 40-2 KU St IIIA / T4i Product Identification Number 3035590
ARX 45-2 KU St IIIA / T4i Product Identification Number 3030741

FILE DETAILS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 375
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD

Contents..................................................................  4
1	Introduction ...........................................................  9
	1.1	About this workshop manual........................................ 12
	1.1.1	Who is the workshop manual intended for......................... 12
	1.1.2	Purpose......................................................... 12
	1.1.3	Applicability of the workshop manual............................ 12
	1.1.4	Validity of the workshop manual................................. 12
2	Safety measures and instructions........................................ 13
	2.1	Safety rules...................................................... 14
	2.2	Environmental and hygiene principles.............................. 17
	2.3	Fire prevention................................................... 18
	2.4	Claim conditions and disclaimer of liability...................... 18
3	Specification manual.................................................... 19
	3.1	Basic data........................................................ 20
	3.2	Dimensioned drawing of the machine................................ 22
	3.3	Technical data.................................................... 24
4	Specification of operating fluids....................................... 27
	4.1.1	Engine oil ..................................................... 28
	4.1.2	Fuel............................................................ 29
	4.1.3	Coolant......................................................... 30
	4.1.4	Hydraulic oil................................................... 31
	4.1.5	Lubricating grease.............................................. 31
	4.1.6	Emulsion ....................................................... 31
	4.1.7	Fillings........................................................ 32
5	Frame................................................................... 33
	5.1	Description of basic elements..................................... 35
	5.4	Mechanical parts.................................................. 36
	5.4.1	Replacement of swinging support joint head...................... 36
	5.4.2	Replacement of swinging joint bearing........................... 37
	5.4.3	Lubrication of steering piston bearing.......................... 37
	5.4.4	Dashboard (screws).............................................. 38
	5.4.5	Gas pressure spring............................................. 38
	5.4.6	Disassembly/replacement of engine bonnet........................ 39
	5.4.7	Swinging support................................................ 41
	5.4.8	Replacement of joint head....................................... 41
	5.4.9	Swinging joint.................................................. 54
	5.4.10	Replacement of bearing......................................... 54
	5.5	Fuel tank......................................................... 64
	5.5.1	Fuel level check................................................ 64
	5.5.2	Fuel replenishment.............................................. 64
	5.5.3	Fuel drainage................................................... 65
	5.5.4	Cleaning the fuel tank.......................................... 65
	5.6	Hydraulic tank.................................................... 66
	5.6.1	Check of the hydraulic oil level................................ 66
	5.6.2	Hydraulic oil replenishment..................................... 66
	5.6.3	Hydraulic oil drainage.......................................... 67
	5.6.4	Hydraulic oil filter replacement................................ 68
	5.6.6	Ventilation filter replacement.................................. 69
	5.7	Water tank........................................................ 70
	5.7.1	Water tank removal.............................................. 70
	5.9	Sprinkling........................................................ 72
	5.9.2	Cleaning accessories............................................ 72
	5.9.3	Sprinkling device............................................... 72
	5.9.4	Sprinkling with shut-off valve.................................. 73
	5.9.5	Scraper......................................................... 73
	5.10	ROPS lifting and lowering........................................ 74
	5.10.1	Raising and lowering of the ROPS with a plastic canopy......... 78
	5.10.2	Lowering and raising of the plastic canopy..................... 84
6	Cab and platform........................................................ 87
	6.1	Description of basic elements..................................... 89
	6.3	Electrical installation........................................... 90
	6.3.1	Steering column................................................. 90
	6.3.2	Output layout on the steering pillar............................ 90
	6.3.3	Relays and fuses in the engine compartment...................... 91
	6.3.4	Dashboard....................................................... 91
	6.3.5	Multifunctional display (A4).................................... 92
	6.3.6	Control lever panel............................................. 93
	6.3.7	Other components................................................ 93
	6.3.7.1	Control unit of the machine A3................................ 93
	6.4	Mechanical parts.................................................. 94
7	Front drum.............................................................. 95
	7.1	Description of basic elements..................................... 96
	7.2	Hydraulic parts................................................... 97
	7.2.1	Overview of hydraulic hoses..................................... 97
	7.3	Mechanical parts.................................................. 98
	7.3.1	Replacement of vibration unit bearings ......................... 98
	7.3.1.1	Drum removal ................................................. 98
	7.3.1.2	Mounting of the vibrator shaft................................116
	7.3.1.3	Removal of the vibrator shaft:................................124
	7.3.1.4	Installation of the roller drum...............................124
	7.3.1.5	Roller drum ballast...........................................144
	7.4	Replacement rubber-metal elements from the drum ..................147
8	Rear drum...............................................................160
	8.1	Description of basic elements.....................................161
	8.2	Hydraulic parts...................................................162
	8.2.1	Overview of hydraulic hoses.....................................162
	8.4	Mechanical parts..................................................163
	8.4.1	Replacement of vibration unit bearings..........................163
	8.4.1.1	Drum removal..................................................163
	8.4.1.2	Drum disassembly..............................................168
	8.4.1.3	Drum assembly.................................................176
9	Front axle (not part of machine equipment)..............................214
10	Rear axle..............................................................216
	10.1	Description of basic elements....................................217
	10.4	Mechanical parts.................................................218
	10.4.1	Replacement of travel motor at the pneumatic axle..............218
11	Travel.................................................................224
	11.1	Description of basic elements....................................225
	11.2	Hydraulic parts..................................................226
	11.2.1	Brake test.....................................................226
	11.2.1.1	Check of the parking brake...................................226
	11.2.1.2	Check of the emergency brake.................................227
	11.2.1.3	Check of the service brake...................................228
12	Vibration..............................................................230
	12.1	Description of basic elements....................................231
13	Steering...............................................................232
	13.1	Description of basic elements....................................233
14	Cooling................................................................234
	14.1	Description of basic elements....................................235
	14.2	Hydraulic parts..................................................236
	14.2.1	Hydraulic oil cooler cleaning..................................236
	14.4	Mechanical parts.................................................237
	14.4.1	Coolant and check of coolant level.............................237
	14.4.1.1	Coolant level check..........................................237
	14.4.1.2	Coolant replenishment........................................238
	14.4.1.3	Cooler cleaning..............................................238
15	Engine.................................................................240
	15.1	Description of basic elements....................................241
	15.1.1	Overview of engine compartment.................................241
	15.1.2	Kubota engine servicing........................................242
	15.3	Electrical installation..........................................243
	15.3.1	Steering pillar fuses..........................................243
	15.4	Mechanical parts.................................................244
	15.4.1	Fuel filter element............................................244
	15.4.2	Water separator filter element.................................244
	15.4.3	Engine oil.....................................................245
	15.4.3.1	Check of engine oil level....................................245
	15.4.3.2	Engine oil replenishment.....................................246
	15.4.3.3	Engine oil draining..........................................247
	15.4.3.4	Engine oil filter replacement................................248
	15.4.4	Inlet air filter...............................................250
	15.5	Hydraulic oil temperature sensor replacement.....................252
16	Optional equipment.....................................................258
	16.1	List of optional equipment.......................................259
17	General procedures.....................................................260
	17.2	Electrical installation..........................................261
	17.2.1	Travel pump magnetic coil check................................261
	17.2.2	Preparation for welding works..................................263
	17.2.3	Starting the battery by means of another battery (jumping) ....264
	17.2.4	Charging the battery with a charger............................265
	17.2.5	Long-term storage..............................................265
	17.2.6	Battery replacement............................................266
	17.2.7	Lamp replacement...............................................267
	17.2.7.1	Front lamp replacement.......................................267
	17.2.7.2	Rear lamp replacement........................................268
	17.4	Calibration and setting (calibration mode).......................269
	17.4.1	Calibration mode...............................................270
	17.4.2	Calibration of the minimum current of travel coils.............273
18	Troubleshooting........................................................276
	18.1	SW error diagnostics.............................................277
	18.1.1	Error codes....................................................277
	18.2	Pressure check...................................................283
	18.2.1	Pressure check and adjustment..................................283
	18.2.1.1	Vibration control valve......................................283
	18.2.2	Steering pressure setting......................................284
	18.2.3	Steering valve.................................................284
	18.2.4	Maximum pressure of vibration control valve....................285
	18.2.5	Travel pump check..............................................285
	18.2.5.1	Supply pressure check........................................285
	18.2.5.2	Travel pressure check........................................286
	18.2.7	Travel pump zero position adjustment...........................288
	18.2.7.1	Travel pump magnetic coil check..............................289
	18.2.8	Travel pump servo block check..................................291
	18.2.9	Edge cutter valve..............................................297
	18.2.10	Introduction..................................................301
	18.2.11	Brake valve magnetic coil check...............................302
	18.2.12	Quantity divider check........................................303
	18.2.13	Vibration control valve.......................................306
	18.2.13.1	Pressure valve..............................................306
	18.2.13.2	Magnetic coil...............................................310
	18.2.14	Travel controller.............................................311
	18.2.14.1	Travel controller replacement...............................311
	18.2.12.2	Switch check and replacement................................313
	18.2.15	Electronics replacement.......................................316
	18.2.16	Brake test....................................................320
	18.2.16.1	Check of the parking brake..................................320
	18.2.16.2	Check of the emergency brake................................320
	18.2.16.3	Check of the service brake..................................320
19	Annexes................................................................322
	19.1	Hydraulic system.................................................323
	19.1.1	Travel pump zero position adjustment...........................323
	19.1.1.1	Travel pump magnetic coil check..............................324
	19.2	Wiring diagram...................................................327
	19.3	Electric installations cable harnesses...........................333
	19.4	Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2............361
	19.5	Hydraulic system diagram ARX 36-2C, ARX 45-2C....................363
	19.7	Workshop jigs....................................................365